Continuous Custom Food Grade Juice Blending with Shear Beverage Emulsifier Tank

• Customization: Available
• After-sales Service: One-Year Free Maintenance and Lifetime Support
• Warranty: 1 Year
• Model NO.: C04-07
• Processing Material: Animal Raw Materials, Forest Products, Agronomic Products, Natural Ingredients
• Application: Pet Food, Chocolate, Ice Cream, Vegetable, Fruit, Dairy, Beverage
• Customized: Customized
• Certification: CE, ISO9001
• Power Source: Electric
• Automatic Grade: Automatic
• Product Name: Shearing Tank
• Color: OEM
• Usage: Industrial/Commercial/Household
• Transport and Logistics: Container Shipment
• Place of Origin: Shandong, China
• Delivery Time: 45-60days
• Control System: PLC
• Software: Shengtu Cloud Device Management Platform
• Feature: Anti-Corrosion
• Material: Stainless Steels
• Install: Engineer Guidance
• MOQ: 1 Set
• Applicace: Dairy, Beverage, Pharmaceutical, Biological
• Usages: Fruit Wine, Seasoning, Flavor & Fragrance, Daily C
• Stirring Motor: Customized
• Transport Package: Standard Export Wooden Case
• Specification: Customized on Demand
• Trademark: Shengtu
• Origin: China
• HS Code: 84186990
• Production Capacity: 70sets/Year
• Package Size: 300.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 800.000kg

Product Description

Industrial Precision Shearing Tank for Efficient Food and Beverage Production

Product Description

Shear head standard German claw structure (according to the material optional other shear head), two-way suction structure, to avoid the upper layer of material inhalation difficulties caused by the dead space and eddy current phenomenon. High-speed rotor and stator produce strong shear force, so that the shear rate is higher and stronger. Under the action of centrifugal force generated by the rotor and stator, the material is thrown radially into the narrow gap between the rotor and stator, while compressed by the centrifugal force, impact and other forces, so that the material is fully dispersed, mixed and emulsified.

Motor power	2.2kw-75kw
Processing capacity	5L-1000L
Material can be customized	SS304/SS316L/Hastelloy/Titanium-Molybdenum-Nickel alloy etc
Different emulsifying head can be customized according to the viscosity of material
Explosion-proof and vacuum design can be customized
The emulsifying tank can be designed as one layer, two layers, three layers
Single layer without heating, electric heating and other designs can be customized

Application

Features

1. Using three layers of stainless steel, imported plate welding composition, tank and pipeline using sus316L for mirror polishing 320 mesh, in line with product requirements

2. Frequency conversion speed control, emulsification effect is more delicate, the product is more glossy

3. Complete specifications, can be customized according to customer requirements, to meet your different needs!

1, Remote connection PLC program.

 It can realize remote PLC program downloading, uploading and monitoring, and solve the on-site problems without leaving home.
2, Data remote monitoring.

Through the web page or cell phone APP to realize equipment data monitoring, the first time to understand the operating status of the equipment, modify the parameters, and so on.
3, Equipment alarm push. 

Through WhatsApp, SMS, voice and other ways, the first time to push the equipment failure status, timely grasp of the equipment operating status.
4, Historical data query. 

You can query the historical data of the saved and equipment, which can be displayed in the form of curve or table, and can be exported to the local area.
5, Data statistics and analysis.

You can count the energy consumption data and failure rate of the equipment, so that the equipment can be effectively assessed and counted for easy analysis.

Product/Production Line Customization

We support full line customization, from single machine to complete line customization, and flexible design according to customer's process, capacity and site requirements. End-to-end solutions from needs analysis to delivery, covering the entire food processing workflow (raw material handling → finished product packaging).
Scalable Flexibility: 
supports from pilot lines to 10,000 ton capacity meat/dairy/fruit and vegetable processing lines.

After Sales Service

Rapid response

Global spare parts

We provide a quick response within 1 hour, propose an initial solution within 3 hours, and send global engineers to solve the problem for you within 72 hours!

With warehouses in over 10 countries, you have direct access to the supply chain.

Complimentary training

Full lifecycle service

1-on-1 operator coaching, lifetime troubleshooting

On-site installation → multilingual operation training → 2-year warranty → lifetime maintenance

Company Profile

Shengtu Bufan provides three levels of intelligent services: single machine intelligent reform (remote OTA), whole line integration (energy consumption optimization), and whole plant planning (digital twin). We integrate data flow through STUnit platform, and integrate industrial vision (YOLO counting), edge algorithm and other technologies. The company has the qualification of provincial industrial internet platform, has been awarded 7 provincial titles including Gazelle Enterprise, and promotes the technology landing with 100+ R&D projects. Taking "software-hardware integration" technology as the cornerstone, the company independently researches and develops domestic industrial control system and STUnit platform. The key intelligent terminals include modularized industrial control box (low-code, multi-device compatible) and multi-protocol gateway, supporting plug-and-play. Integration of mechanical simulation, Internet of Things, and big data analysis strengthens the intelligent genes of equipment and expands the boundaries of industrial applications.

Certifications

Certifications & Innovation

Key Patents

DCMM/ISO27001/ISO9001 certified with 100+ software copyrights and 7 invention patents. CE/RoHS compliant products. Recognized as: 
• Shandong Gazelle Enterprise 
• Shandong Specialized & Innovative SME 
• Shandong Leading Producer Services Enterprise 
• Shandong SME Innovation Center 
• Shandong Industrial Internet Platform 
(30+ provincial honors)

•  IoT-based automated packaging system 
•  Servo drive remote control system & method 
•  IoT data acquisition solution/system/readable storage medium 
•  Industrial IoT data processing method & system 
•  5G-enabled intelligent management system for communication equipment 
•  Multi-sensor fusion panoramic intelligent control system

South African customers inspect the factory on site, experience our company's intelligentization, and establish deeper cooperation with us.

Our company participates in more than 20 domestic exhibitions every year, focusing on China, and continuously improves itself with the excellent ability of its western counterparts. We participate in more than 30 global exhibitions every year to improve our international influence and strengthen our scientific research capability to better serve our customers.

Packing & Delivery

Transportation Packaging: Standard Export Wooden Case

Main Machinery Units:Industrial-Grade Wooden Crate Packaging

Q1: Can your machines handle my specific food ingredients (e.g. high viscosity/friable/particulate)?
All of our machines support raw material suitability testing: we provide free laboratory evaluation service (500g sample needs to be sent), and issue a "Feasibility Report on Raw Material Processing" within 3 working days, which includes equipment parameter adjustments and recommended accessories (e.g., anti-clogging screws, flexible agitators, etc.).

Q2: The existing production line has limited space, can the equipment size be compressed?
Flexible space solution: 
Vertical design: such as vertical mixer to save 60% of the floor space 
Modular assembly: split structure to adapt to irregular plant 
Customized downsizing: can be compressed to a minimum of 85% of the standard machine under the premise of maintaining production capacity (need to provide the shop floor three-dimensional drawings)

Q3: How to automate with the old production line?
 Intelligent docking technology: 
Free production line integration program (including interface type/transmission belt height/PLC signal protocol) 
Compatible with mainstream brands: Siemens, Rockwell, Mitsubishi control system

Q4: Do I have to purchase original parts for replacement?
 Open Parts Ecology: 
Core patented parts (e.g. nano-coated cutterheads) need to be purchased from the original manufacturer (5-year warranty) 
General-purpose parts (bearings/seals) provide a list of model numbers of Freudenberg and other brands, and support customers to purchase their own 
Key Parameters: Publish the ISO standard code of 52 parts