Automatic Multi-Basket Autoclave for Canned Vegetables with CE Certification and IoT

• Customization: Available
• After-sales Service: One-Year Free Maintenance and Lifetime Support
• Warranty: 1 Year
• Model NO.: IQ01-64
• Customized: Customized
• Certification: CE
• Scale: Large
• Automation: Automatic
• Principle: Static
• Structure: Plate
• Operation: Continuous
• Energy: Heat Sterilization
• Property: Physical Sterilization
• Type: High Temperature Sterilization
• Product Name: Automatic Double-Layer Water Bath Type Sterilizer
• Color: OEM
• Usage: Commercial/Industrial/Household
• Transport and Logistics: Container Shipment
• Applicable Products: Flexible Packaging (Large Packaging) Plastic Bottl
• Place of Origin: Shandong, China
• Delivery Time: 30-45days
• Control System: PLC
• Surface Treatment: Stainless Steels
• Software: Shengtu Cloud Device Management Platform
• Feature: Anti-Corrosion
• Install: Engineer Guidance
• Material: SUS304
• MOQ: 1 Set
• Sterilization Temperature: 145ºC(Adjustable)
• Transport Package: Standard Export Wooden Case
• Specification: 3400× 1200× 2730mm
• Trademark: Shengtu
• Origin: China
• Production Capacity: 70sets/Year
• Package Size: 300.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 1000.000kg

Product Description

Automatic Double-Layer Water Bath Type Sterilizer for Soft Packaging (Large Packaging) Plastic Bottles, Bowls, and Cups

Product Description

The sterilization autoclave, also known as a sterilization pot or sterilizer, consists of a pot body, pot lid, opening mechanism, locking wedges, safety interlock device track, sterilization baskets, steam nozzles, and several ports. The pot lid employs an inflatable silicone rubber high-temperature resistant seal ring for reliable sealing and extended service life. Processing capacity ranges from 100 to 3000 kg per hour.

Applicable Products:
1. Fully Automatic Spray Sterilization Retort
Suitable for various heat-resistant packaging materials, such as PE bottles, tinplate cans, pressurized packaging, glass jars, flexible packaging, and foil pouches.

2. Fully Automatic Double-Layer Water Bath Sterilization Retort
Suitable for flexible packaging (large-format packaging), such as plastic bottles/cups/bowls, excluding pressurized packaging and other heat-resistant containers.

3. Rotary Sterilizer
Suitable for high-viscosity products containing particles, such as plastic cup breakfast porridge, tinplate canned eight-treasure porridge, and tinplate canned condensed milk.

4. Fully Automatic Dual (or Multi) Pot Parallel Sterilizer
Suitable for large-scale automated factory production using various heat-resistant packaging materials, such as: jam, eight-treasure porridge, fruit milk, dairy-based beverages (corn milk, walnut milk, peanut milk, and other products with sediment).

Specification

Model	Dimensions(mm)	Inner Diameter(mm)	Barrel Length(mm)	Capacity(m³)	Maximum Working Pressure(Mpa)	Maximum Operating Temperature(℃)	Pot Weight(kg)	Operating Weight(kg)	Power(kw)
IQ01-01	2300x1200x2730	1000	1000	1.05	0.35	145	1120	1420	6
IQ01-02	3400x1200x2730	1000	1800	1.80	0.35	145	1920	2520	9
IQ01-03	4500x1300x3140	1200	2700	3.74	0.35	145	2920	2920	15.5
IQ01-04	5620x1300x3340	1200	3600	4.80	0.35	145	3120	3120	17.5
IQ01-05	5820x1800x3645	1200	4000	8.05	0.35	145	4500	4500	19

Features

1. Multiple Sterilization Methods: Choose from various sterilization methods to meet different product requirements. Water sprays from multiple angles, while steam, air, and water mix and circulate to achieve optimal temperature distribution.

2. Visual Monitoring: Equipped with four movable temperature probes inside the chamber, enabling real-time monitoring of the F-value at the food's center and heat distribution within the chamber. This allows continuous tracking of heat penetration (the time it takes for temperature to reach the geometric center from the food's surface).

3. Controllable Pressure: Precise pressure regulation continuously adjusts throughout production to accommodate changes in primary packaging, minimizing product deformation—ideal for gas-filled packaging.
 
4. Energy Efficiency: Reduced steam consumption through direct thermal mixing of steam and atomized sterilization water within the chamber, accelerating heating and cooling cycles."

1.Rapid Remote PLC Connection: Offers a quick-connect solution without complex configuration. Engineers can securely access remote PLCs via authorized links for immediate program viewing and maintenance.

2.Lightweight Real-Time Monitoring: Eliminates the need for heavy client installation. Access critical data streams and perform one-click remote setting of key parameters directly through a browser or lightweight APP.

3.Configurable Smart Notifications: Users can freely select alarm types and delivery channels (WeChat/SMS/Phone), ensuring "the alerts I care about are delivered the way I want."

4.Ad-Hoc Historical Data Query: Generates trend curves or data tables instantly by simply selecting time ranges and variables—no pre-modeling required—with support for export in standard formats.

5.Pre-built Analysis Report Templates: Features built-in templates for various scenarios (e.g., energy benchmarking, failure analysis), enabling one-click generation of intuitive reports to swiftly turn data insights into daily decisions.

Core Concept: We enable fast market entry with lower upfront investment. Our custom solutions help you validate processes and markets at minimal cost and risk.
Agile Process: Our efficient end-to-end response mechanism from brief to delivery accelerates your project timeline.
Focus on Essentials: We customize the core process chain from pre-processing to final packaging, ensuring rapid and high-quality prototype development.
Scalable Path: Start with a compact pilot line. Upon success, scale seamlessly to 10,000-ton commercial capacity on the same technical platform.
Modular Customization: Flexible combination of Size, Material, and Core Functions, with pre-planned interfaces for future full-line expansion.
Flexible Start: Whether it's one critical machine to solve a bottleneck or a new, agile production line, we deliver with speed and precision.

After Sales Service

Global Support, Unmatched Responsiveness.

Experience our commitment with a 1-hour response guarantee, preliminary solutions within 3 hours, and deployment of our global engineer network within 72 hours. Our strategically located spare parts warehouses across 10+ countries provide direct supply chain access for minimized downtime. Benefit from complimentary one-on-one operational training and lifelong troubleshooting assistance. Our comprehensive service package includes professional on-site installation, multilingual operational guidance, a standard 2-year warranty, and ongoing lifelong technical maintenance.

Company Profile

Shandong Shengtu Bu Fan Intelligent Technology Co., Ltd. is neither a traditional machinery manufacturer nor a pure software service provider. Instead, it is an innovative enterprise that established its dual identity as a "smart manufacturing solutions provider and high-end food machinery manufacturer" from the outset. This unique strategic positioning grants it the rare capability to seamlessly bridge the entire chain from the physical world (equipment) to the digital world (data).

The company's core competitiveness is rooted in its "deeply vertical" business model. At the foundational hardware manufacturing level, Shengtu Bu Fan leverages advanced machining centers and a rigorous ISO quality management system to deliver flexible manufacturing capabilities—ranging from standard core single machines (such as sterilization autoclaves and packaging equipment) to highly customized non-standard equipment. More critically, it independently manufactures key hardware components for its intelligent solutions, such as its proprietary industrial control cabinets and smart gateways. This ensures deep integration and optimal matching between core control systems and mechanical components, eliminating compatibility, stability, and cost issues inherent in third-party systems. This lays a robust physical foundation for all subsequent intelligent applications.

On the technology and R&D front, the company has established a self-controlled "hardware-software integrated" technical foundation. This includes domestically developed industrial control systems and its core platform—the STUnit Industrial Internet Platform. This platform functions as the "operating system" for enterprise digital transformation, capable of integrating data flows from individual machines to entire production lines and factories. Its forward-thinking "intelligent gene implantation" philosophy—embedding smart interfaces and capabilities during equipment manufacturing—ensures machines are "born intelligent." This significantly lowers the barriers and complexity for customers undertaking future intelligent upgrades.

Certifications

Cooperation Case

FAQ

Q1: What is the complete process and support from order placement to the equipment operating normally at my factory?
We provide "end-to-end worry-free delivery" with full-process support:

After signing the contract: Confirm technical drawings and parameters; provide advance payment invoice.

During production: Weekly updates with photos/videos of production progress.

Before shipment: Arrange online factory acceptance test (FAT); you can remotely verify equipment operation.

Upon arrival: Provide customs clearance documentation package (invoice, packing list, certificate of origin, etc.).

During installation: Supply high-definition installation guidance videos; for complex equipment, optionally dispatch engineers for on-site guidance (travel expenses apply).

Post-commissioning: Arrange online operational training until your team can independently produce qualified products.

Q2: The biggest hassle in daily operations is cleaning and maintenance. How do you simplify it?
We minimize hassle at the design stage:

Hygienic design with zero dead zones: All contact surfaces feature stainless steel, rounded transitions, no screw recesses, and quick-release clamp connections.

One-touch CIP (Clean-in-Place): Most equipment includes standard or optional automated cleaning programs, drastically reducing manual disassembly.

Visualized maintenance windows: Critical components (e.g., seals, bearings) feature clear lifespan indicators and replacement guidelines.

Original Equipment Parts Kit: Includes $500 worth of common wear parts complimentary with the equipment.

Q3: The price is agreed upon, but how can we ensure no hidden costs later?
We adhere to the principle of "Fixed-Price Contracts, Transparent Quotations."

The final quotation will clearly list all cost items: equipment FOB price, standard packaging fee, estimated ocean freight to your designated port, and insurance costs.

Non-applicable fees will be explicitly marked as "N/A" or "Customer's Responsibility" (e.g., import duties, local inland freight).

Any potential additional services (e.g., expedited production, special certifications) will be separately itemized as add-ons prior to contract signing and require your explicit consent.