High Pressure Double Basket Sterilizer for Meat Products with SGS Approval and PLC Control

• Customization: Available
• After-sales Service: One-Year Free Maintenance and Lifetime Support
• Warranty: 1 Year
• Model NO.: IQ01-34
• Customized: Customized
• Certification: CE
• Scale: Large
• Automation: Automatic
• Principle: Static
• Structure: Plate
• Operation: Continuous
• Energy: Heat Sterilization
• Property: Physical Sterilization
• Type: High Temperature Sterilization
• Product Name: Automatic Double-Layer Water Bath Type Sterilizer
• Color: OEM
• Usage: Commercial/Industrial/Household
• Transport and Logistics: Container Shipment
• Applicable Products: Flexible Packaging (Large Packaging) Plastic Bottl
• Place of Origin: Shandong, China
• Delivery Time: 30-45days
• Control System: PLC
• Surface Treatment: Stainless Steels
• Software: Shengtu Cloud Device Management Platform
• Feature: Anti-Corrosion
• Install: Engineer Guidance
• Material: SUS304
• MOQ: 1 Set
• Sterilization Temperature: 145ºC(Adjustable)
• Transport Package: Standard Export Wooden Case
• Specification: 3400× 1200× 2730mm
• Trademark: Shengtu
• Origin: China
• Production Capacity: 70sets/Year
• Package Size: 300.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 1000.000kg

Product Description

Automatic Double-Layer Water Bath Type Sterilizer for Soft Packaging (Large Packaging) Plastic Bottles, Bowls, and Cups

Product Description

The sterilization autoclave, also known as a sterilization pot or sterilizer, consists of a pot body, pot lid, opening mechanism, locking wedges, safety interlock device track, sterilization baskets, steam nozzles, and several ports. The pot lid employs an inflatable silicone rubber high-temperature resistant seal ring for reliable sealing and extended service life. Processing capacity ranges from 100 to 3000 kg per hour.

Applicable Products:
1. Fully Automatic Spray Sterilization Retort
Suitable for various heat-resistant packaging materials, such as PE bottles, tinplate cans, pressurized packaging, glass jars, flexible packaging, and foil pouches.

2. Fully Automatic Double-Layer Water Bath Sterilization Retort
Suitable for flexible packaging (large-format packaging), such as plastic bottles/cups/bowls, excluding pressurized packaging and other heat-resistant containers.

3. Rotary Sterilizer
Suitable for high-viscosity products containing particles, such as plastic cup breakfast porridge, tinplate canned eight-treasure porridge, and tinplate canned condensed milk.

4. Fully Automatic Dual (or Multi) Pot Parallel Sterilizer
Suitable for large-scale automated factory production using various heat-resistant packaging materials, such as: jam, eight-treasure porridge, fruit milk, dairy-based beverages (corn milk, walnut milk, peanut milk, and other products with sediment).

Specification

Model	Dimensions(mm)	Inner Diameter(mm)	Barrel Length(mm)	Capacity(m³)	Maximum Working Pressure(Mpa)	Maximum Operating Temperature(℃)	Pot Weight(kg)	Operating Weight(kg)	Power(kw)
IQ01-01	2300x1200x2730	1000	1000	1.05	0.35	145	1120	1420	6
IQ01-02	3400x1200x2730	1000	1800	1.80	0.35	145	1920	2520	9
IQ01-03	4500x1300x3140	1200	2700	3.74	0.35	145	2920	2920	15.5
IQ01-04	5620x1300x3340	1200	3600	4.80	0.35	145	3120	3120	17.5
IQ01-05	5820x1800x3645	1200	4000	8.05	0.35	145	4500	4500	19

Features

1. Multiple Sterilization Methods: Choose from various sterilization methods to meet different product requirements. Water sprays from multiple angles, while steam, air, and water mix and circulate to achieve optimal temperature distribution.

2. Visual Monitoring: Equipped with four movable temperature probes inside the chamber, enabling real-time monitoring of the F-value at the food's center and heat distribution within the chamber. This allows continuous tracking of heat penetration (the time it takes for temperature to reach the geometric center from the food's surface).

3. Controllable Pressure: Precise pressure regulation continuously adjusts throughout production to accommodate changes in primary packaging, minimizing product deformation—ideal for gas-filled packaging.

4. Energy Efficiency: Reduced steam consumption through direct thermal mixing of steam and atomized sterilization water within the chamber, accelerating heating and cooling cycles."

1.Seamless Remote Collaboration: Offers an intuitive remote operation interface supporting multi-user collaboration and operation log tracing, delivering an exceptional remote maintenance experience.
2.Immersive Monitoring Dashboard: Provides freely configurable monitoring dashboards with visualized key data and drill-down query support, making equipment status instantly understandable.
3.Tiered Early-Warning System: Implements a three-level "Notice-Warning-Critical" alert mechanism with differentiated push strategies to ensure priority handling of important information, enhancing operational efficiency.
4.Data Analysis Workbench: Delivers a professional-grade data analysis workbench supporting drag-and-drop report generation and multi-dimensional comparative analysis, lowering the barrier to data utilization.
5.Continuous Optimization Engine: Automatically identifies optimization opportunities based on equipment operational data, providing actionable suggestions for energy efficiency improvement and reliability enhancement, driving continuous operational improvement.

• Promise: We deliver guaranteed capacity and quality. Every custom solution is precision-matched to your expectations.
• Service: We own the project responsibility. End-to-end service from analysis to delivery ensures your peace of mind.
• Integration: We deliver seamless productivity. Expertly planned flow from raw material to packaging guarantees efficient, stable output.
• Capacity: From testing to tons, we make it work. We ensure reliable transition from pilot phase to 10,000-ton capacity.
• Control: You define, we execute. We strictly implement every custom requirement on Size, Material, Function, and Line Integration.
• Choice: Keep it simple. Just state your goal. Customize one key machine or trust us with your entire workshop - we handle the rest.

After Sales Service

Uninterrupted Operations Start Here

Count on our systematic support protocol: 1-hour initial response, detailed solution within 3 hours, and international technician deployment within 72 hours. With strategically located parts facilities in 10+ countries, we ensure seamless supply chain integration for immediate parts availability. We provide complete operational training at no cost plus lifelong technical consultation. Our end-to-end service package covers professional installation, multilingual operational training, comprehensive 2-year warranty, and continuous maintenance support for sustainable equipment performance.

Company Profile

Shandong Shengtu BuFan has charted a clear path for intelligent upgrades in the food industry. First, it solidifies the digital foundation by providing "intelligent-by-design" new equipment or retrofitting existing machinery with smart capabilities. Next, leveraging its proprietary industrial internet platform, it enables comprehensive data collection and collaborative optimization across entire production lines. Finally, through big data analytics and digital twin technology, it builds transparent and efficient smart factories. This phased implementation model avoids the massive investment required for a complete overhaul while ensuring tangible benefits at each stage—including enhanced equipment efficiency, significantly reduced energy consumption, and more stable product quality. We are not merely technology providers but value realization enablers, accompanying clients through every step of their intelligent transformation journey as we jointly advance toward a new future in food manufacturing.

Certifications

Cooperation Case

FAQ

Q1: What support does the after-sales service include?
Our system comprises three core components:
24/7 Remote Tech Support: Instant video communication with engineers via code scanning.
Worldwide Local Service: 86 official service outlets available for contact.
Production Stoppage Guarantee: Free backup machine support activated after 3 days of downtime.

Q2: What trial methods are available?
Multiple zero-cost pathways are at your disposal:

Sample Machine Shipping: Only shipping cost is required for a week-long trial, with no deposit.
Factory Trial Production: We offer complimentary trial processing of your materials.
Live Workshop Tour: Real-time video connection to any customer's production facility.

Q3: How is production delay due to breakdown addressed?
Two key measures safeguard your production continuity:

Rapid Response: Engineer intervention via video within 2 hours of scanning the code.
Hardware Assurance: Free spare machine dispatched via DHL if downtime surpasses 24 hours.
As of 2024, 27 successful spare machine deployments have ensured continuous client operation.

Q4: What compensation is offered for delayed service?
Explicit compensation standards for delayed response:

Exceeding 2 hours for simple issues: $50 per hour compensation.
Exceeding 24 hours for technician arrival: Monthly maintenance fee waived.
Exceeding 72 hours for production recovery: Compensation for lost daily production value.