Customizable Large Laboratory Industrial Vacuum Freeze Dryer for Fruit Vegetable Pet Food Meat Seafood Freeze Drying Machine Food Lyophilizer Production Line
Product Details
| Customization: | Available |
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| After-sales Service: | One-Year Free Maintenance and Lifetime Support |
| Warranty: | 1 Year |
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Basic Info.
- Model NO.
- FQ01-02
- Type
- Dryer
- Voltage
- 380V
- Power
- 22.5kw
- Customized
- Customized
- Product Name
- Freeze Drying Machine
- Color
- OEM
- Destination
- Commercial/Industrial
- Transport and Logistics
- Container Shipment
- Place of Origin
- Shandong,China
- Delivery Time
- 25-45days
- Control System
- PLC
- Material
- Stainless Steels
- Software
- Shengtu Cloud Device Management Platform
- Feature
- Anti-Corrosion
- Install
- Engineer Guidance
- Applicable Products
- Vegetable,Fruit,Seafood,Meat,Dairy Products
- Accreditation
- CE/ISO9001
- Surface Treatment
- Stainless Steels
- Key Selling Point
- High Productivity
- Transport Package
- Standard Export Wooden Case
- Specification
- 3800×1100× 1600mm
- Trademark
- Shengtu
- Origin
- China
- Production Capacity
- 70sets/Year
Packaging & Delivery
- Package Size
- 300.00cm * 200.00cm * 200.00cm
- Package Gross Weight
- 800.000kg
Product Description
Customizable Large Laboratory Industrial Vacuum Freeze Dryer for Fruit Vegetable Pet Food Meat seafood freeze drying machine
Product Description
A vacuum freeze dryer is a device that removes moisture from the contents of a container by evacuating the air inside to achieve a predetermined vacuum level, specializing in drying materials under vacuum conditions. By reducing environmental pressure, the boiling point of materials decreases, enabling rapid drying at lower temperatures. This effectively prevents heat-sensitive changes that may occur at high temperatures, preserving the original properties of the materials. Items requiring drying are first frozen below their triple point temperature. Under vacuum conditions, solid water (ice) within the items directly sublimates into water vapor and is removed, achieving drying. After pretreatment, materials are transferred to a rapid-freezing chamber for freezing, then moved to the drying chamber for sublimation dehydration. Post-processing packaging occurs in the finishing workshop. The vacuum system establishes low-pressure conditions for the sublimation drying chamber, the heating system supplies latent heat for sublimation, and the refrigeration system provides the necessary cooling capacity for the cold trap and drying chamber.
FQ01-1 | FQ01-5 | FQ01-10 | FQ01-20 | |
Area(m³) | 1 | 5 | 10 | 20 |
Dimensions(mm) | 2100*800*1200 | 3800*1100*1600 | 4000*1655*2100 | 4500*1955*2515 |
Tray Dimensions(mm) | 390*645*30 | 610*710*35 | 610*710*35 | 610*710*35 |
Number of trays | 4/set | 14/set | 24/set | 48/set |
Raw material intake volume(kg) | 10 | 50 | 100 | 200 |
Partition Cooling Method | Natural cooling | Natural cooling | Water cooling | Water cooling |
Heating rate | ≥1℃min | ≥1℃min | ≥1℃min | ≥1℃min |
Power(kw) | 7.5 | 22.5 | 34 | 73 |
Features
1. Low-Temperature Drying: Vacuum dryers enable drying operations at lower temperatures. Due to the vacuum state within the drying chamber, the boiling point of water is significantly reduced, allowing materials to be effectively dried at temperatures far below their conventional boiling points. This is particularly crucial for heat-sensitive materials, as it prevents denaturation, color changes, or nutrient loss caused by high temperatures.
2. Oxidation Prevention: The vacuum environment effectively isolates the material from air contact, preventing oxidation during drying. This is crucial for materials requiring preservation of original color, aroma, and nutritional value.
3. Structural Preservation: The gentle vacuum drying process protects the material's microstructure and shape. For materials requiring specific form or structure retention (e.g., biological products, foodstuffs), vacuum dryers are an ideal choice.
4. High Drying Efficiency: Under vacuum conditions, moisture evaporation accelerates, enhancing drying efficiency. Simultaneously, by avoiding heat loss and energy waste associated with high temperatures, vacuum dryers typically achieve superior energy utilization.
5. Precise Control: Vacuum dryers are often equipped with advanced control systems that precisely regulate parameters such as temperature, humidity, and vacuum levels during the drying process. This precise control ensures stable and consistent drying outcomes, meeting the diverse drying requirements of various materials and products.
6. High Automation: Modern vacuum dryers typically feature high automation levels, enabling functions such as automatic feeding, drying, and discharge. This not only boosts production efficiency but also reduces labor costs and operational complexity.
2. Oxidation Prevention: The vacuum environment effectively isolates the material from air contact, preventing oxidation during drying. This is crucial for materials requiring preservation of original color, aroma, and nutritional value.
3. Structural Preservation: The gentle vacuum drying process protects the material's microstructure and shape. For materials requiring specific form or structure retention (e.g., biological products, foodstuffs), vacuum dryers are an ideal choice.
4. High Drying Efficiency: Under vacuum conditions, moisture evaporation accelerates, enhancing drying efficiency. Simultaneously, by avoiding heat loss and energy waste associated with high temperatures, vacuum dryers typically achieve superior energy utilization.
5. Precise Control: Vacuum dryers are often equipped with advanced control systems that precisely regulate parameters such as temperature, humidity, and vacuum levels during the drying process. This precise control ensures stable and consistent drying outcomes, meeting the diverse drying requirements of various materials and products.
6. High Automation: Modern vacuum dryers typically feature high automation levels, enabling functions such as automatic feeding, drying, and discharge. This not only boosts production efficiency but also reduces labor costs and operational complexity.
1.Core Program Remote Control: Securely perform remote download, upload, and online debugging of PLC programs, transforming traditional field-dependent technical work into efficient online operations.
2.Key Data at Your Fingertips: Critical equipment parameters are visible and controllable in real-time via web or APP, enabling precise maintenance across geographies.
3.Alerts Delivered with Precision & Speed: Equipment failures instantly trigger WhatsApp, SMS, and voice calls, creating a zero-delay information channel.
4.Actionable Data Records: Complete historical data supports querying via curves/tables and export, providing a reliable basis for every analysis.
5.Quantifiable Insights Drive Optimization: Based on accurate energy and failure statistics, equipment performance is quantified into actionable insights to guide continuous improvement.
• Philosophy: We co-create with you. Your unique needs are the blueprint we build upon together.
• Process: We walk with you from concept to mass production. Providing end-to-end support from initial brief to final delivery.
• Coverage: We understand your complete production chain. Our solutions connect raw material handling, processing, and final packaging seamlessly.
• Scale: We grow as you grow. From your first pilot line to 10,000-ton production, we scale with your ambition.
• Freedom: Your vision, our engineering. Full customization of Size, Material, Function, and Full-Line Layout to bring your ideas to life.
• Cooperation: Your pace, our flexibility. Whether it's one custom machine or a complete turnkey line, we're here to deliver.
After Sales Service
Your Global Partner in Equipment Support
We deliver prompt technical assistance with guaranteed 1-hour response, 3-hour preliminary solution, and 72-hour global engineer dispatch. Our international network of spare parts warehouses across 10+ countries enables direct supply chain connectivity for rapid parts replacement. Each client receives complimentary personalized training and lifetime access to our technical expertise. Our full service scope includes professional installation, multilingual operational guidance, standard 2-year warranty coverage, and extended maintenance support throughout your equipment's service life.
Company Profile
Shandong Shengtu BuFan Intelligent Technology Co., Ltd. is an innovative enterprise deeply integrating high-end equipment manufacturing with cutting-edge digital technology. The company not only independently develops and manufactures core food processing machinery such as high-efficiency sterilization autoclaves and intelligent packaging machines, but also builds an integrated "hardware-software" technological foundation centered on domestically developed, independently controlled industrial control systems, the Shengtou Intelligent Machinery Industrial Internet Platform (STUnit), and smart hardware (industrial control cabinets, gateways). Leveraging this strength, the company delivers end-to-end digital solutions ranging from single-machine intelligent upgrades and full-line integration to smart factory planning.
Its exceptional capabilities have garnered widespread recognition from both government and market sectors. The company has been honored with prestigious designations including "Shandong Province Specialized, Refined, Distinctive, and Innovative SME," "Gazelle Enterprise," and "Industrial Internet Platform." It has also obtained multiple authoritative certifications such as ISO9001, ISO27001, and DCMM Level 2, while holding over 100 software copyrights and invention patents. These achievements solidify its leading position in the field of intelligent food manufacturing.
Certifications
Cooperation Case
FAQ
Q1: How is after-sales service guaranteed?
Our three-tier protection system ensures your rights:
Our three-tier protection system ensures your rights:
Tier 1: 24/7 remote support via code scanning for instant engineer contact
Tier 2: Localized repairs through 86 global service outlets (addresses on official website)
Tier 3: Free backup machine deployment activated after 3 days of production stoppage
Tier 2: Localized repairs through 86 global service outlets (addresses on official website)
Tier 3: Free backup machine deployment activated after 3 days of production stoppage
Q2: Is equipment trial available?
We offer three trial options:
We offer three trial options:
Option A: 7-day sample machine trial by paying shipping fee (no deposit)
Option B: Free trial production at our factory using your materials
Option C: Real-time workshop tours via live video connection with existing clients
Option B: Free trial production at our factory using your materials
Option C: Real-time workshop tours via live video connection with existing clients
Q3: How are equipment failures handled?
Our dual-layer safeguard mechanism includes:
Our dual-layer safeguard mechanism includes:
Primary Response: Video-connected engineer diagnosis within 2 hours
Advanced Protection: Immediate backup machine shipment via DHL after 24-hour stoppage
Note: 27 successful backup deployments in 2024 ensured zero client production loss
Advanced Protection: Immediate backup machine shipment via DHL after 24-hour stoppage
Note: 27 successful backup deployments in 2024 ensured zero client production loss
Q4: What compensation applies for service delays?
Our graduated compensation standards:
Our graduated compensation standards:
Simple issues unresolved within 2 hours: $50/hour compensation
Technician absence beyond 24 hours: Monthly maintenance fee waiver
Production not restored within 72 hours: Daily output value compensation
Technician absence beyond 24 hours: Monthly maintenance fee waiver
Production not restored within 72 hours: Daily output value compensation
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