Automatic Laboratory Freeze Drying Machine Industrial Low Temperature Vacuum Freeze Dryer for Fruit Vegetable Pet Food Meat with PLC Controlled Touch Screen

• Customization: Available
• After-sales Service: One-Year Free Maintenance and Lifetime Support
• Warranty: 1 Year
• Model NO.: FQ01-01
• Type: Dryer
• Voltage: 220V
• Power: 1.5KW
• Customized: Customized
• Product Name: Vacuum Freeze Dryer
• Color: OEM
• Usage: Commercial/Household
• Transport and Logistics: Container Shipment
• Application: Food Processing
• Place of Origin: Shandong, China
• Delivery Time: 45-60days
• Control System: PLC
• Surface Treatment: Stainless Steels
• Software: Shengtu Cloud Device Management Platform
• Feature: Anti-Corrosion
• Material: Stainless Steels
• Install: Engineer Guidance
• Operation Pressure: Vacuum
• Model Number: Vacuum Freeze Dryer
• Transport Package: Standard Export Wooden Case
• Specification: 1150× 2350× 1800
• Trademark: Shengtu
• Origin: China
• HS Code: 8419399010
• Production Capacity: 70sets/Year
• Package Size: 300.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 1000.000kg

Product Description

Automatic  Industrial  Vacuum Freeze Dryer for Fruit Vegetable Pet Food Meat Soup Powder with PLC Controlled Touch Screen IoT Enabled

Product Description

Vacuum freeze dryers are highly efficient and widely used in the field of drying equipment. Designed for drying heat-sensitive, easily decomposable, and oxidizable substances, they can be filled with inert gas. This enables rapid drying, particularly for items with complex compositions. Each batch can produce 20–400 kg.

Vacuum freeze dryers achieve a predetermined vacuum level by evacuating air from the packaging container, thereby removing moisture from the contents. They specialize in drying materials under vacuum conditions. By reducing environmental pressure, the boiling point of materials decreases, enabling rapid drying at lower temperatures. This effectively prevents heat-sensitive changes that may occur at high temperatures, preserving the original properties of the material. Items requiring drying are first frozen below their triple point temperature. Under vacuum conditions, the solid water (ice) within the items directly sublimates into water vapor and is removed, resulting in drying. After pretreatment, materials are transferred to a rapid-freezing chamber for freezing, then moved to the drying chamber for sublimation dehydration. Post-processing packaging occurs in the finishing workshop. The vacuum system establishes low-pressure conditions for the sublimation drying chamber, the heating system supplies latent heat for sublimation, and the refrigeration system provides the necessary cooling capacity for the cold trap and drying chamber.

Specification

	FDG-0.5	FDG-1	FDG-5	FDG-20	FDG-50	FDG-75	FDG-125	FDG-200
Area (m²)	0.5	1	5	20	50	75	125	200
Host Dimensions (mm)	1200×700 ×1350	2100×800 ×1200	3800×1100 ×1600	4500×1955 ×2515	7500×2665 ×3600	7500×2765 ×3860	12000×2870 ×3890	18000×3250 ×3905
Tray Dimensions (mm)	300×420×30	390×645×30	610×710×35	610×710×35	610×710×35	610×710×35	610×710×35	610×710×35
Number of pallets	4 per set	4 per set	14 per set	48 per set	132 per set	180 per set	300 per set	504 per set
Raw Material Receiving Quantity (kg)	5	10	50	200	500	750	1250	2000
Number of heating bars	4+1	5+1	7+1	8+1	24	32	32	76
Heating Bar Temperature	Room temperature to 95°C
Partition Cooling Method	Natural cooling	Natural cooling	Natural cooling	Water cooling	Water cooling	Water cooling	Water cooling	Water cooling
Circulation Pump Power	0.37KW	0.75KW	1.1KW	2.2KW	5.5KW	7.5KW	11KW	15KW
Vacuum Pump Type	Rotary vane pump	Rotary vane pump	Rotary vane pump	Roots pump + rotary vane pump/water ring pump	Roots pump + water ring pump	Roots pump + water ring pump	Roots pump + water ring pump	Roots pump + water ring pump
Ice-catching capacity (kg)	9	15	74	315	752	1720	1879	3200
Cooling Capacity (kW)	1	1.5	8	28	76	110	190	260
Total Installed Power (kW)	4.5	7.5	22.5	73	220	246(234)	405(360)	505(450)

Application

Features

1. Low-Temperature Drying: Vacuum freeze dryers first freeze moisture-containing items, then remove water through sublimation under vacuum conditions to produce dried goods. The vacuum environment within the drying chamber significantly lowers water's boiling point, enabling efficient drying at temperatures far below conventional boiling points. This is particularly crucial for heat-sensitive materials, as it prevents denaturation, color changes, or nutrient loss caused by high temperatures.

2. Oxidation Prevention: The vacuum environment effectively isolates the material from air contact, preventing oxidation during drying. This is crucial for materials requiring preservation of original color, aroma, and nutritional value.

3. Structural Preservation: The gentle vacuum drying process protects the material's microstructure and shape. For materials requiring specific form or structure retention (e.g., biological products, foodstuffs), vacuum freeze dryers are an ideal choice.

4. High Drying Efficiency: In a vacuum environment, moisture evaporation accelerates, enhancing drying efficiency. Simultaneously, by avoiding heat loss and energy waste associated with high temperatures, vacuum freeze dryers typically achieve higher energy utilization rates.

5. Precise Control: Vacuum freeze dryers are often equipped with advanced control systems that enable precise regulation of parameters such as temperature, humidity, and vacuum levels during the drying process. This precise control ensures stable and consistent drying results, meeting the drying requirements of diverse materials and products.

6. High Automation: Modern vacuum freeze dryers typically feature high automation levels, enabling functions such as automatic feeding, drying, and discharge. This not only boosts production efficiency but also reduces labor costs and operational complexity.

1.Core Program Remote Control: Securely perform remote download, upload, and online debugging of PLC programs, transforming traditional field-dependent technical work into efficient online operations.

2.Key Data at Your Fingertips: Critical equipment parameters are visible and controllable in real-time via web or APP, enabling precise maintenance across geographies.

3.Alerts Delivered with Precision & Speed: Equipment failures instantly trigger WhatsApp, SMS, and voice calls, creating a zero-delay information channel.

4.Actionable Data Records: Complete historical data supports querying via curves/tables and export, providing a reliable basis for every analysis.

5.Quantifiable Insights Drive Optimization: Based on accurate energy and failure statistics, equipment performance is quantified into actionable insights to guide continuous improvement.

Company Profile

Shandong Shengtu BuFan Intelligent Technology Co., Ltd. is an innovative enterprise deeply integrating high-end equipment manufacturing with cutting-edge digital technology. The company not only independently develops and manufactures core food processing machinery such as high-efficiency sterilization autoclaves and intelligent packaging machines, but also builds an integrated "hardware-software" technological foundation centered on domestically developed, independently controlled industrial control systems, the Shengtou Intelligent Machinery Industrial Internet Platform (STUnit), and smart hardware (industrial control cabinets, gateways). Leveraging this strength, the company delivers end-to-end digital solutions ranging from single-machine intelligent upgrades and full-line integration to smart factory planning.

Its exceptional capabilities have garnered widespread recognition from both government and market sectors. The company has been honored with prestigious designations including "Shandong Province Specialized, Refined, Distinctive, and Innovative SME," "Gazelle Enterprise," and "Industrial Internet Platform." It has also obtained multiple authoritative certifications such as ISO9001, ISO27001, and DCMM Level 2, while holding over 100 software copyrights and invention patents. These achievements solidify its leading position in the field of intelligent food manufacturing.

After Sales Service

Your Global Partner in Equipment Support

We deliver prompt technical assistance with guaranteed 1-hour response, 3-hour preliminary solution, and 72-hour global engineer dispatch. Our international network of spare parts warehouses across 10+ countries enables direct supply chain connectivity for rapid parts replacement. Each client receives complimentary personalized training and lifetime access to our technical expertise. Our full service scope includes professional installation, multilingual operational guidance, standard 2-year warranty coverage, and extended maintenance support throughout your equipment's service life.

Cooperation Case

Certifications

FAQ

Q1: What support does the after-sales service include?
Our system comprises three core components:
24/7 Remote Tech Support: Instant video communication with engineers via code scanning.
Worldwide Local Service: 86 official service outlets available for contact.
Production Stoppage Guarantee: Free backup machine support activated after 3 days of downtime
 
Q2: What is the complete process and support from order placement to the equipment running smoothly at my factory?
We provide "end-to-end worry-free delivery" with full-process support:
After signing the contract: Confirm technical drawings and parameters, provide advance payment invoice.
During production: Weekly updates with photos/videos of production progress.
Pre-shipment: Arrange online Factory Acceptance Test (FAT) for remote equipment verification.
Post-arrival: Provide customs clearance documentation package (invoice, packing list, certificate of origin, etc.).
Installation: Supply high-definition installation guidance videos; engineers available for on-site support with complex equipment (travel expenses apply).
Post-Commissioning: Arrange online operational training until your team can independently produce qualified products.
 
Q3: The biggest hassle in daily operations is cleaning and maintenance. How do you simplify it?
We minimize hassle at the design stage:
Hygienic Design with Zero Dead Zones: All contact surfaces are stainless steel with rounded transitions, no screw recesses, and quick-release clamp connections.
One-button CIP (Clean-in-Place): Most equipment comes standard or offers optional automated cleaning programs, significantly reducing manual disassembly and cleaning.
Visualized maintenance windows: Key components (e.g., seals, bearings) feature clear lifespan indicators and replacement guidelines.
Original spare parts kit: Includes $500 worth of commonly used wear parts with the equipment.