Continuous Fruit Freeze Drying Equipment for Cordyceps Protein Powder Berry Vegetable Freeze Dried with PLC Controlled

• Customization: Available
• After-sales Service: One-Year Free Maintenance and Lifetime Support
• Warranty: 1 Year
• Model NO.: FQ01-33
• Type: Dryer
• Voltage: 220V
• Power: 0.35kw/2kw
• Customized: Customized
• Product Name: Vacuum Freeze Drying Equipment
• Color: OEM
• Usage: Commercial/Industrial/Household
• Transport and Logistics: Container Shipment
• Application: Potato/Apple/Carrot/Onion/Peach/Pear...
• Place of Origin: Shandong,China
• Delivery Time: 25-45days
• Control System: PLC
• Model Number: Fruit Freeze Drying Equipment
• Surface Treatment: Stainless Steels
• Software: Shengtu Cloud Device Management Platform
• Feature: Anti-Corrosion
• Material: Stainless Steels
• Install: Engineer Guidance
• Output: Customized
• Transport Package: Standard Export Wooden Case
• Specification: 800× 650× 1500
• Trademark: Shengtu
• Origin: China
• HS Code: 8438600000
• Production Capacity: 70sets/Year
• Package Size: 300.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 800.000kg

Product Description

Product Description

Vacuum freeze-drying is an advanced method for dehydrating materials. It freezes moisture-containing substances at low temperatures and causes the water inside to sublimate directly under vacuum conditions. The sublimated vapour is then collected through condensation, thereby dehydrating and drying the material. During the vacuum freeze-drying process, the physical, chemical, and biological states of the material remain largely unchanged. Volatile and nutritional components in the material, which are prone to denaturation under warm conditions, may suffer some loss. However, when the material is freeze-dried, it forms a porous material with a volume nearly identical to that before drying. Therefore, if rehydrated, the processed material can be rapidly rehydrated due to its large surface area and can be stored long-term in sealed containers.

Specification

	FDG-0.5	FDG-1	FDG-5	FDG-20	FDG-50	FDG-75	FDG-125	FDG-200
Area (m²)	0.5	1	5	20	50	75	125	200
Host Dimensions (mm)	1200×700 ×1350	2100×800 ×1200	3800×1100 ×1600	4500×1955 ×2515	7500×2665 ×3600	7500×2765 ×3860	12000×2870 ×3890	18000×3250 ×3905
Tray Dimensions (mm)	300×420×30	390×645×30	610×710×35	610×710×35	610×710×35	610×710×35	610×710×35	610×710×35
Number of pallets	4 per set	4 per set	14 per set	48 per set	132 per set	180 per set	300 per set	504 per set
Raw Material Receiving Quantity (kg)	5	10	50	200	500	750	1250	2000
Number of heating bars	4+1	5+1	7+1	8+1	24	32	32	76
Heating Bar Temperature	Room temperature to 95°C
Partition Cooling Method	Natural cooling	Natural cooling	Natural cooling	Water cooling	Water cooling	Water cooling	Water cooling	Water cooling
Circulation Pump Power	0.37KW	0.75KW	1.1KW	2.2KW	5.5KW	7.5KW	11KW	15KW
Vacuum Pump Type	Rotary vane pump	Rotary vane pump	Rotary vane pump	Roots pump + rotary vane pump/water ring pump	Roots pump + water ring pump	Roots pump + water ring pump	Roots pump + water ring pump	Roots pump + water ring pump
Ice-catching capacity (kg)	9	15	74	315	752	1720	1879	3200
Cooling Capacity (kW)	1	1.5	8	28	76	110	190	260
Total Installed Power (kW)	4.5	7.5	22.5	73	220	246(234)	405(360)	505(450)

Features

1. Radiation plate: The primary function is to hold materials requiring freeze-drying, transferring heat to ensure the materials complete the freeze-drying process smoothly.

2. Cold trap: The ice frost on the surface of the freeze-dryer's cold trap is distributed uniformly, effectively preventing large amounts of water vapour from freezing on the cold surfaces near the air inlet, thereby avoiding the 'ice blockage' phenomenon. This enhances the freeze-dryer's ice capture performance, operational efficiency, and quality.

3. Vacuum System: The vacuum system establishes a vacuum environment to facilitate the sublimation of ice.

4. Refrigeration Unit: The compressor is the core of the refrigeration system, primarily providing the cold source for the freeze-dryer.

5. Control System: The control system must display real-time freeze-drying process parameters such as cold trap temperature, vacuum level, stage time, and total process time; it must also enable the setting, modification, and effective execution of freeze-drying process programmes. It should have communication interfaces for data collection and storage.

6. Chamber: Constructed from stainless steel for durability and longevity.

1.Remote PLC Management → Secure off-site control / Anywhere PLC control / Remote operations
2.Real-Time Visibility → Live operational transparency / Real-time machine insights / Continuous oversight
3.Multi-Channel Alerts → Multi-platform alerts / Escalation-based notifications / Multi-channel critical alerts
4.Historical Analytics → Customizable analytics / Process history analytics / Operational trend analysis
5.Performance Intelligence → Benchmarking tools / Equipment intelligence metrics / Performance KPIs

/ Fully integrated customisation

Say goodbye to equipment compatibility issues! From raw material entry to finished product packaging, we provide exclusive designs based on your processes to ensure efficient coordination across the entire chain.

/ Future-proof production capacity flexibility

From pilot lines to intermediate trial lines to 10,000-tonne production lines, a single scalable system meets both R&D trial production and mass production expansion needs.

/ Four Customisation Freedoms

(Space constraints → Size optimisation / Hygiene upgrades → Material reinforcement)

(Performance enhancement → Functional additions / Existing line renovation → Full-line reconstruction)

Flexible single-machine customisation, seamless full-line integration — you control the evolution of your production line.

After Sales Service

1. Precision Response Protocol

1hr emergency acknowledgment → 3hr technical solution roadmap → 72hr engineer global dispatch
Eliminate downtime before shifts start
2. Strategic Parts Ecosystem

Direct-access warehouses across 12+ countries
Priority air logistics for critical components
3. Knowledge Transfer Program

On-site multilingual operator certification
Lifetime troubleshooting hotline with video diagnostics
4. Predictive Care Ecosystem

Remote PLC monitoring → failure prediction algorithms → automated maintenance scheduling
30% reduced unplanned downtime

Company Profile

Shandong Shengtu Bufan Intelligent Technology Co. is an innovative enterprise integrating food machinery R&D, design, production and intelligent manufacturing solution service, headquartered in Zhucheng, Shandong Province, which is the "Capital of Food Machinery in China".

Passed 30+ international certifications such as CE, SGS, ISO 9001, ISO 27001, etc.

Possesses 7 invention patents and more than 100 software copyrights, and its self-developed products have been certified by a number of standards.

It is a specialized, special and new enterprise in Shandong Province and a advanced enterprise in production-oriented service industry, with business covering 50+ countries around the world;

Certifications

Certifications & Innovation

Key Patents

DCMM/ISO27001/ISO9001 certified with 100+ software copyrights and 7 invention patents. CE/RoHS compliant products. Recognized as: 
• Shandong Gazelle Enterprise 
• Shandong Specialized & Innovative SME 
• Shandong Leading Producer Services Enterprise 
• Shandong SME Innovation Center 
• Shandong Industrial Internet Platform 
(30+ provincial honors)

•  IoT-based automated packaging system 
•  Servo drive remote control system & method 
•  IoT data acquisition solution/system/readable storage medium 
•  Industrial IoT data processing method & system 
•  5G-enabled intelligent management system for communication equipment 
•  Multi-sensor fusion panoramic intelligent control system

Cooperation Case

FAQ

Q1: Do I have to replace the whole machine for capacity upgrade?
Expandable Architecture Design: 
Modular Upgrade: e.g. Filling machine can be upgraded by 30% capacity by adding valve heads 
Reserved Interfaces: All control cabinets contain 20% spare I/O points 
Shared Capacity: Multi-factory equipment can be used to remotely coordinate production tasks
 
Q2: Can it be used with other brands of equipment?
Matching Interconnection Solution: 
Universal Converter: Provide conveyor belt height adjustment frame (compatible with 99% of brands) 
Power Supply Adaptation: 110V-380V wide voltage design 
Foolproof Docking: Provide colorful stickers to mark the interface (red to red/blue to blue)
 
Q3: How to avoid buying problematic equipment?
 Three major pit-avoidance guarantees: 
Not Scrap Iron: Reject accidental/scrap machines (provide proof of purchase source) 
Not Stolen Goods: Each unit comes with the original factory's cancellation certificate 
Not Pieced Together: The whole machine is refurbished by the original factory (not pieced together by parts)
 
Q4: Can we change the function to what we need?
4 popular options for the transformation of old machines: 
 -Intelligent upgrade: add a touch screen + cell phone monitoring 
 -Energy transformation: inverter module to save 30% of the power 
 -Hygiene upgrade: full stainless steel cladding 
 -Capacity enhancement: expansion of the module slot
 
Q5: Does cleaning and sanitizing take up a lot of man-hours?
 CIP (Cleaning in Place) innovation: - Standard version: automatic rinsing of the whole pipeline (45 minutes/time) - Upgrade program: 
 UV + ozone disinfection module (reduce the use of chemicals) 
 Sanitary quick-disassembly structure: disassembly and assembly time <70% of traditional models 
 Cleaning verification interface: support ATP swab detection