Industrial Energy Saving CIP High Temperature Plate Type Sterilizer for Milk Processing

• Customization: Available
• After-sales Service: One-Year Free Maintenance and Lifetime Support
• Warranty: 1 Year
• Model NO.: IP01-04
• Customized: Customized
• Certification: CE
• Scale: Customized
• Automation: Automatic
• Principle: Static
• Structure: Plate
• Operation: Continuous
• Energy: Heat Sterilization
• Property: Physical Sterilization
• Type: Mezzanine Heat Sterilization
• Product Name: Plate Sterilizer
• Color: OEM
• Usage: Commercial/Industrial/Household
• Transport and Logistics: Container Shipment
• Applicable Products: Fresh Milk, Yogurt,Dairy Beverages, and Flavorings
• Place of Origin: Shandong,China
• Delivery Time: 30-45days
• Control System: PLC
• Surface Treatment: Stainless Steels
• Software: Shengtu Cloud Device Management Platform
• Feature: Anti-Corrosion
• Install: Engineer Guidance
• Material: SUS304
• MOQ: 1 Set
• Sterilization Temperature: 105-143ºC
• Transport Package: Standard Export Wooden Case
• Specification: 3500× 2000× 2500mm
• Trademark: Shengtu
• Origin: China
• HS Code: 84195000
• Production Capacity: 70sets/Year
• Package Size: 200.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 800.000kg

Product Description

Professional Industrial Plate Sterilization Machine for Safe Food Handling

Product Description

The plate sterilizer is a highly efficient sterilization equipment that utilizes plate heat exchange technology to continuously heat, sterilize, and cool liquid food products. It is widely applied in the food processing industries such as dairy products, fruit juice beverages, plant-based protein drinks, condiments, beer, and liquid eggs. The equipment centers on stainless steel plate heat exchangers, where multiple corrugated plates form heat exchange channels enabling thorough thermal interaction between the product and heating medium. This rapidly heats the product to the set temperature within a short timeframe, achieving pasteurization or high-temperature instantaneous sterilization.

During production, the material first enters the buffer tank to stabilize the liquid level. It is then conveyed via sanitary pumps into the plate heat exchanger for preheating, where it recovers heat from the already sterilized hot material to enhance energy efficiency. Subsequently, the material rapidly heats up to the sterilization temperature in the heating zone using steam-heated circulating hot water. It is then held in the holding pipes for a specific duration to ensure effective sterilization. After sterilization, the material is rapidly cooled to the filling or storage temperature through the cooling system. The equipment features a PLC automatic control system and temperature sensors for real-time monitoring and automatic temperature regulation. Should the material temperature fail to reach the set value, the system automatically recirculates the material for re-sterilization to ensure product quality and safety.

The entire unit is constructed from food-grade stainless steel, featuring a hygienic design, stable operation, and support for CIP (Clean-in-Place) cleaning. Plate sterilizers offer advantages including high heat transfer efficiency, high heat recovery rates, low energy consumption, high automation, compact footprint, and easy maintenance. Heat recovery rates can reach 80%–90%, enabling continuous production. This makes plate sterilizers essential sterilization equipment in modern liquid food processing lines.

	WDBS-1	WDBS-2	WDBS-3	WDBS-5
Production capacity (T/h)	1	2	3	5
Material inlet temperature (°C)	5	5	5	5
Sterilization temperature (°C)	85-135	85-135	85-135	85-135
The interface size (mm)	38	38	38	51
Equipment weight(kg)	~928	~985	~1050	~1350
Steam pressure (MPa)	0.4	0.4	0.4	0.4
Compressed air pressure (MPa)	0.6	0.6	0.6	0.6
Overall dimensions (mm)	1500X1500X2000	2200X2000X2400	2200X2000X2400	2400X2200X2500

Features

1. High Heat Transfer Efficiency

Features a stainless steel corrugated plate counterflow heat exchange structure for superior heat transfer efficiency. Rapidly achieves sterilization temperatures within a short timeframe, ensuring consistent sterilization results while maximizing the retention of food nutrients and flavor.

2. Excellent Energy Savings

Equipped with a heat recovery system where high-temperature materials preheat cold materials. High heat recovery rate significantly reduces steam consumption and production costs.

3. Continuous Production

Enables continuous heating, temperature maintenance, and cooling. Integrates seamlessly with homogenizers, storage tanks, and filling machines to form automated production lines, boosting efficiency.

4. High Automation Level

Utilizes a PLC control system for automatic regulation of temperature, pressure, and flow. Features automatic alarms and recirculation functions, ensuring simple, safe, and reliable operation.

5. Hygienic and Safe

All material-contacting parts are constructed from food-grade stainless steel. Supports CIP (Clean-in-Place) systems, meeting food production hygiene standards.

6. Wide Applicability

Widely used for pasteurization or sterilization of various liquid foods including milk, juice, beverages, and condiments.

1.Core Program Remote Control: Securely perform remote download, upload, and online debugging of PLC programs, transforming traditional field-dependent technical work into efficient online operations.

2.Key Data at Your Fingertips: Critical equipment parameters are visible and controllable in real-time via web or APP, enabling precise maintenance across geographies.

3.Alerts Delivered with Precision & Speed: Equipment failures instantly trigger WhatsApp, SMS, and voice calls, creating a zero-delay information channel.

4.Actionable Data Records: Complete historical data supports querying via curves/tables and export, providing a reliable basis for every analysis.

5.Quantifiable Insights Drive Optimization: Based on accurate energy and failure statistics, equipment performance is quantified into actionable insights to guide continuous improvement.

• Philosophy: We co-create with you. Your unique needs are the blueprint we build upon together.

• Process: We walk with you from concept to mass production. Providing end-to-end support from initial brief to final delivery.

• Coverage: We understand your complete production chain. Our solutions connect raw material handling, processing, and final packaging seamlessly.

• Scale: We grow as you grow. From your first pilot line to 10,000-ton production, we scale with your ambition.

• Freedom: Your vision, our engineering. Full customization of Size, Material, Function, and Full-Line Layout to bring your ideas to life.

• Cooperation: Your pace, our flexibility. Whether it's one custom machine or a complete turnkey line, we're here to deliver.

After Sales Service

Your Global Partner in Equipment Support

We deliver prompt technical assistance with guaranteed 1-hour response, 3-hour preliminary solution, and 72-hour global engineer dispatch. Our international network of spare parts warehouses across 10+ countries enables direct supply chain connectivity for rapid parts replacement. Each client receives complimentary personalized training and lifetime access to our technical expertise. Our full service scope includes professional installation, multilingual operational guidance, standard 2-year warranty coverage, and extended maintenance support throughout your equipment's service life.

Company Profile

Shandong Shengtu BuFan Intelligent Technology Co., Ltd. is an innovative enterprise deeply integrating high-end equipment manufacturing with cutting-edge digital technology. The company not only independently develops and manufactures core food processing machinery such as high-efficiency sterilization autoclaves and intelligent packaging machines, but also builds an integrated "hardware-software" technological foundation centered on domestically developed, independently controlled industrial control systems, the Shengtou Intelligent Machinery Industrial Internet Platform (STUnit), and smart hardware (industrial control cabinets, gateways). Leveraging this strength, the company delivers end-to-end digital solutions ranging from single-machine intelligent upgrades and full-line integration to smart factory planning.

Its exceptional capabilities have garnered widespread recognition from both government and market sectors. The company has been honored with prestigious designations including "Shandong Province Specialized, Refined, Distinctive, and Innovative SME," "Gazelle Enterprise," and "Industrial Internet Platform." It has also obtained multiple authoritative certifications such as ISO9001, ISO27001, and DCMM Level 2, while holding over 100 software copyrights and invention patents. These achievements solidify its leading position in the field of intelligent food manufacturing.

Certifications

Cooperation Case

FAQ

Q1: How is after-sales service guaranteed?
Our three-tier protection system ensures your rights:

Tier 1: 24/7 remote support via code scanning for instant engineer contact
Tier 2: Localized repairs through 86 global service outlets (addresses on official website)
Tier 3: Free backup machine deployment activated after 3 days of production stoppage

Q2: Is equipment trial available?
We offer three trial options:

Option A: 7-day sample machine trial by paying shipping fee (no deposit)
Option B: Free trial production at our factory using your materials
Option C: Real-time workshop tours via live video connection with existing clients

Q3: How are equipment failures handled?
Our dual-layer safeguard mechanism includes:

Primary Response: Video-connected engineer diagnosis within 2 hours
Advanced Protection: Immediate backup machine shipment via DHL after 24-hour stoppage
Note: 27 successful backup deployments in 2024 ensured zero client production loss

Q4: What compensation applies for service delays?
Our graduated compensation standards:

Simple issues unresolved within 2 hours: $50/hour compensation
Technician absence beyond 24 hours: Monthly maintenance fee waiver
Production not restored within 72 hours: Daily output value compensation