IoT-Connected Real-Time Monitoring Sending Steam Purity Alerts to Plant Managers Steam Generator for Food Factory

• Customization: Available
• Function: Water Boiler, Steam Boilers, Hot Water Boiler, Oil Boiler, Hot Air Boiler
• Fuel: Gas-Fired
• Model NO.: ES04-06
• Installation: Bulk Boiler
• Structure: Water Tube
• Media: Steam and Water
• Water Circulation: Natural Circulation
• Drum Placement: Vertical Boiler
• Pressure: High Pressure
• Manufacturing Level: A
• Burning Style: Chamber Combustion Boiler
• Usage: Industrial, Home, Vehicle, Power Station
• Product Name: Steam Generator
• Color: OEM
• Usages: Industrial/Commercial/Household
• Transport and Logistics: Container Shipment
• Application: Food Processing
• Place of Origin: Shandong, China
• Delivery Time: 45-60days
• Control System: PLC
• Surface Treatment: Stainless Steels
• Software: Shengtu Cloud Device Management Platform
• Feature: Anti-Corrosion
• Material: Stainless Steels
• Install: Engineer Guidance
• MOQ: 1 Set
• Filling Volume: 100~600kg/H(Customized)
• Transport Package: Standard Export Wooden Case
• Specification: 32/41/48.6L
• Trademark: Shengtu
• Origin: China
• HS Code: 84021900
• Production Capacity: 70sets/Year
• Package Size: 300.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 800.000kg

Product Description

Automatic Industrial Commercial Gas Steam Generator for Food Production Line

Product Description

The steam generator is an advanced equipment that combines high efficiency, energy saving and environmental protection, designed to meet modern industrial and commercial needs. The use of advanced combustion technology and heat exchange systems ensures that large quantities of high quality steam are produced in a short period of time to meet a wide range of process requirements.

	LHS0.3-0.7-Y(Q)	LHS0.5-0.8-Y(Q)	LWS1.0-0.8-Y(Q)
Rated Evaporation Capacity	300KG/h	500kG/h	1000KG/h
Rated temperature	171°C	171°C	171°C
Rated Pressure	0.7mpa	0.8mpa	0.8mpa
Fuel	Natural gas, liquefied petroleum gas, fuel oil	Natural gas, liquefied petroleum gas, fuel oil	Natural gas, liquefied petroleum gas, fuel oil
Fuel Consumption (Natural Gas)	21m³/h	36m³/h	75m³/h
Chimney diameter	219mm	219mm	219mmx2
Dimensions after steam generator assembly	1700x1700x2500mm	2000x2100x2700mm	2800x2500x2700mm
Applicable Power Supply (Voltage)	220V 50HZ 2KW/h	220V 50HZ  2kw/h	220V 50HZ   3kW/h

Features

1. Technological Advantages
Rapid Start-up and Rapid Heating: The steam generator can reach the set steam pressure and temperature within minutes, reducing start-up time by more than 70% compared to traditional boilers.
Suitable for production processes requiring intermittent use or emergency steam supply.
High Efficiency and Energy Saving: Utilizing high-efficiency combustion technology or electric heating design, the thermal efficiency reaches over 95%, significantly reducing energy consumption.
Low combustion emissions, meeting environmental standards.
High Steam Dryness: The built-in steam separator ensures the output steam dryness is ≥99%, guaranteeing pure steam free of water droplets.
Suitable for high-standard processes in industries such as food and pharmaceuticals, preventing water droplets from affecting product quality.
Multi-Energy Compatibility: Supports multiple energy sources, including gas, oil, and electric heating, allowing for flexible selection based on site conditions.
Adaptable to different regional energy supply situations, improving operational flexibility.
 
2. Usage Advantages
Simple Operation and High Degree of Automation: Automatic water level control, pressure regulation, and temperature monitoring functions enable one-button start/stop.
Optional PLC intelligent control system, supporting remote monitoring and data logging, further enhancing operational convenience.
Compact structure, small footprint
Vertical or modular design, small footprint, suitable for factories or laboratories with limited space.
Modular design allows for flexible expansion according to production needs.
Easy maintenance
Simple structure, easy to clean, minimal scale buildup.
Automatic drainage function reduces manual maintenance and extends service life.
 
3. Safety Advantages
Multiple safety protections
Equipped with pressure gauges, safety valves, level alarms, dry-burn protectors, etc., ensuring safe operation.
Automatic shutdown and alarm functions reduce the risk of accidents.
Compliant with national standards
Designed and manufactured according to relevant regulations and standards for boilers and pressure vessels, ensuring equipment safety and reliability.

1.Core Program Remote Control: Securely perform remote download, upload, and online debugging of PLC programs, transforming traditional field-dependent technical work into efficient online operations.

2.Key Data at Your Fingertips: Critical equipment parameters are visible and controllable in real-time via web or APP, enabling precise maintenance across geographies.

3.Alerts Delivered with Precision & Speed: Equipment failures instantly trigger WhatsApp, SMS, and voice calls, creating a zero-delay information channel.

4.Actionable Data Records: Complete historical data supports querying via curves/tables and export, providing a reliable basis for every analysis.

5.Quantifiable Insights Drive Optimization: Based on accurate energy and failure statistics, equipment performance is quantified into actionable insights to guide continuous improvement.

• Philosophy: We co-create with you. Your unique needs are the blueprint we build upon together.

• Process: We walk with you from concept to mass production. Providing end-to-end support from initial brief to final delivery.

• Coverage: We understand your complete production chain. Our solutions connect raw material handling, processing, and final packaging seamlessly.

• Scale: We grow as you grow. From your first pilot line to 10,000-ton production, we scale with your ambition.

• Freedom: Your vision, our engineering. Full customization of Size, Material, Function, and Full-Line Layout to bring your ideas to life.

• Cooperation: Your pace, our flexibility. Whether it's one custom machine or a complete turnkey line, we're here to deliver.

After Sales Service

Your Global Partner in Equipment Support

We deliver prompt technical assistance with guaranteed 1-hour response, 3-hour preliminary solution, and 72-hour global engineer dispatch. Our international network of spare parts warehouses across 10+ countries enables direct supply chain connectivity for rapid parts replacement. Each client receives complimentary personalized training and lifetime access to our technical expertise. Our full service scope includes professional installation, multilingual operational guidance, standard 2-year warranty coverage, and extended maintenance support throughout your equipment's service life.

Company Profile

Shandong Shengtu BuFan Intelligent Technology Co., Ltd. is an innovative enterprise deeply integrating high-end equipment manufacturing with cutting-edge digital technology. The company not only independently develops and manufactures core food processing machinery such as high-efficiency sterilization autoclaves and intelligent packaging machines, but also builds an integrated "hardware-software" technological foundation centered on domestically developed, independently controlled industrial control systems, the Shengtou Intelligent Machinery Industrial Internet Platform (STUnit), and smart hardware (industrial control cabinets, gateways). Leveraging this strength, the company delivers end-to-end digital solutions ranging from single-machine intelligent upgrades and full-line integration to smart factory planning.

Its exceptional capabilities have garnered widespread recognition from both government and market sectors. The company has been honored with prestigious designations including "Shandong Province Specialized, Refined, Distinctive, and Innovative SME," "Gazelle Enterprise," and "Industrial Internet Platform." It has also obtained multiple authoritative certifications such as ISO9001, ISO27001, and DCMM Level 2, while holding over 100 software copyrights and invention patents. These achievements solidify its leading position in the field of intelligent food manufacturing.

Certifications

Cooperation Case

FAQ

Q1: How is after-sales service guaranteed?
Our three-tier protection system ensures your rights:

Tier 1: 24/7 remote support via code scanning for instant engineer contact
Tier 2: Localized repairs through 86 global service outlets (addresses on official website)
Tier 3: Free backup machine deployment activated after 3 days of production stoppage

Q2: Is equipment trial available?
We offer three trial options:

Option A: 7-day sample machine trial by paying shipping fee (no deposit)
Option B: Free trial production at our factory using your materials
Option C: Real-time workshop tours via live video connection with existing clients

Q3: How are equipment failures handled?
Our dual-layer safeguard mechanism includes:

Primary Response: Video-connected engineer diagnosis within 2 hours
Advanced Protection: Immediate backup machine shipment via DHL after 24-hour stoppage
Note: 27 successful backup deployments in 2024 ensured zero client production loss

Q4: What compensation applies for service delays?
Our graduated compensation standards:

Simple issues unresolved within 2 hours: $50/hour compensation
Technician absence beyond 24 hours: Monthly maintenance fee waiver
Production not restored within 72 hours: Daily output value compensation