Root Vegetable Washing and Peeling Line for Ready-to-Eat Meals for Yam White Radish Green Radish

• Customization: Available
• After-sales Service: One-Year Free Maintenance and Lifetime Support
• Warranty: 1 Year
• Model NO.: LV01-02
• Type: Freeze Dried Production Line
• Voltage: 380V
• Power: 4kw/7kw/10kw..
• Customized: Customized
• Product Name: Root Vegetable Cleaning and Processing Line
• Color: OEM
• Usage: Industrial/Commercial/Household
• Transport and Logistics: Container Shipment
• Application: Food Processing
• Place of Origin: Shandong, China
• Delivery Time: 50-60days
• Control System: PLC
• Surface Treatment: Stainless Steels
• Software: Shengtu Cloud Device Management Platform
• Feature: Anti-Corrosion
• Material: Stainless Steels
• Install: Engineer Guidance
• MOQ: 1 Set
• Yield: Customized
• Transport Package: Standard Export Wooden Case
• Specification: Customized on request
• Trademark: Shengtu
• Origin: China
• HS Code: 84186120
• Production Capacity: 70sets/Year
• Package Size: 300.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 1000.000kg

Product Description

Industrial Root Vegetable Cleaning and Processing Line 

This production line is a fully automatic, customizable set of equipment designed specifically for the processing of clean root vegetables. It covers the entire process of "raw material pretreatment - cleaning and peeling - fine processing - quality control - finished product packaging". Through standardized equipment connection and optional module configuration, it can meet the large-scale production, hygiene and safety, and stable quality requirements of enterprises of different sizes for clean root vegetables, helping enterprises reduce costs and increase efficiency, and adapting to the domestic and international clean vegetable, pre-prepared meal and food deep processing markets.

Product Description

1. High Automation and Cost Reduction: The entire process is seamlessly integrated, automatically completing the washing, peeling, and blanching processes, reducing labor by 60%, lowering costs, and preventing secondary contamination.

2. Highly Customizable: The basic module ensures standard processing, with optional modules such as roller sorting and cutting. The production capacity is adjustable from 1 to 5 tons/hour to meet different scale needs.

3. High Safety and Compliance: The machine features quadruple washing and blanching sterilization, a 304 stainless steel body, and complies with national CE certification standards, making it suitable for high-standard domestic and international markets.

4. Highly Expandable and Compatible: It can be seamlessly integrated into quick-freezing, pureeing, and cold chain production lines, expanding from a single clean vegetable product line to a diverse product line and increasing added value.

Features

Soaking elevator

Peeling and Washing Machine

Cleaning and polishing machine

Core Function: Root and tuber ingredients (such as potatoes and carrots) to be processed are placed in a soaking tank, where they are immersed in warm or room-temperature water to soften surface sediment. A built-in lifting conveyor automatically transports the ingredients to the next process, replacing traditional manual loading and unloading.

Core Value: This system avoids secondary contamination caused by manual handling of raw materials, reduces labor intensity, and improves efficiency in the initial stages. It is particularly suitable for continuous production of batches of raw materials.

Core Function: Utilizing a dual-technology combination of "high-pressure spraying + friction peeling," this system simultaneously accomplishes two key tasks: 1 High-pressure water jets flush away dirt and impurities adhering to the surface of the raw material; 2 Flexible friction rollers (or brushes) remove the raw material's skin (e.g., potato and yam peels), achieving a peeling rate exceeding 95%.

Core Value: The peeling process avoids excessive friction that damages the flesh, ensuring the integrity of the raw material. It eliminates the need for manual peeling, significantly reducing pre-processing time and meeting food processing hygiene standards.

Core Function: Provides a secondary deep cleansing of peeled vegetables. Multiple high-pressure spray nozzles rinse away any remaining skin flakes and fine impurities. A soft polishing component (such as a food-grade brush) also gently polishes the surface, leaving it smooth and spotless.

Core Value: Addresses the pain point of "fine impurities remaining after peeling," improving the visual quality of finished vegetables and meeting the core needs of supermarkets and pre-prepared food companies for "clean and visible" products.

Manual picking table

Roller sorting machine (optional)

Vegetable cutter (optional)

Core Function: An open, non-slip work surface equipped with lighting and a raw material flow channel allows workers to quickly screen damaged, deformed, or spotted raw materials during processing, ensuring that only high-quality products reach the next stage.

Core Value: This system addresses subtle blind spots encountered by mechanical screening, ensuring consistent quality control at the source. This system is particularly suitable for the high-end market (such as restaurant chains and export orders) that demands high-quality fresh produce.

Roller sorting machine: Using rollers with adjustable spacing, it automatically sorts raw materials by diameter/size (e.g., large, medium, and small potatoes), facilitating subsequent "packaging by specification" or "differentiated processing" (e.g., large potatoes can be processed whole and small potatoes can be diced).

Vegetable cutter: supports fast switching of multiple molds, realizing various cutting shapes such as slicing (such as yam slices), shredding (such as shredded carrots), dicing (such as diced potatoes), and strips (such as sweet potato strips). The cutting error is ≤1mm, meeting the diversified processing needs of fresh vegetables and pre-prepared dishes.

Bubble cleaning machine

Blanching machine

Cooling machine (optional)

Core Function: For cut ingredients (or whole, uncut vegetables), the bottom bubble generator generates a large number of fine bubbles, driving the ingredients to tumble and rub. Simultaneously, top spraying deeply removes any liquid or debris adhering to the cut surfaces (such as starch residue trapped in the crevices of diced potatoes).

Core Value: It eliminates the hygienic hazard of contamination trapped in the crevices of cut ingredients, ensuring that every piece of clean vegetable is clean and meets food safety production standards.

Core Functions: Utilizing "steam/hot water circulation" temperature control technology, the blanching temperature (80-95°C) and time (30-120 seconds) are precisely controlled, achieving two key functions: 1 Blanching: Destroying the oxidase activity in the raw materials, preventing browning during storage (e.g., darkening of potatoes and discoloration of carrots); 2 Sterilization: Removing some surface microorganisms, reducing the risk of spoilage.

Core Value: Preserving the natural color and nutrients of root vegetables (e.g., beta-carotene in carrots and mucin in yams), while extending the shelf life of the finished product and ensuring subsequent storage and transportation.

Core Function: Serving as a cooling device after blanching, it uses cold water circulation or cold air to cool ingredients from 80°C+ to room temperature (or a customer-specified 10-15°C) within 5-10 minutes, quickly terminating the heating process.

Core Value: It prevents prolonged high temperatures from causing ingredients to become mushy (e.g., softening carrots or losing their crispness in potatoes), while also minimizing nutrient loss (e.g., reducing vitamin C loss by over 30%) and maintaining the freshness and crispness of clean vegetables.

Centrifugal Dehydrator

Packaging machine

Core Function: Through high-speed, adjustable centrifugal rotation (500-1500 rpm), it rapidly removes excess moisture from the surface of clean vegetables, achieving a dehydration rate of ≥90% without damaging the shape of the ingredients (for example, preventing diced potatoes from breaking).

Core Value: It addresses the problem of mold growth in wet packaging, reduces condensation within the packaging, ensures a smooth packaging appearance, and extends the shelf life of clean vegetables (by 1-2 days at room temperature and 3-5 days under refrigeration).

Core Functions: Adaptable to various packaging formats (vacuum packaging, nitrogen-filled packaging, and box packaging) based on customer needs, achieving an integrated "automatic metering - ingredient filling - airtight sealing" process, with a packaging speed of 10-30 packages per minute (adjusted depending on packaging specifications).

Core Value: Sealed packaging isolates air and microorganisms, further ensuring the freshness and hygienic safety of vegetables. Automated packaging replaces manual labor, meeting the needs of large-scale production while improving the uniformity of finished product packaging and enhancing market competitiveness.

1.Secure Remote PLC Access Tunnel: Establishes an encrypted link for secure remote reading, writing, and online debugging of PLC programs, elevating software maintenance efficiency to new heights.
2.Dynamic Data Transmission: Transmits equipment operational parameters in real-time via Web/APP interfaces with remote setting capabilities, providing an on-site-like experience.
3.Proactive Failure Warning: The system continuously monitors equipment health status; anomalies trigger immediate warnings via multiple paths including SMS, WhatsApp, and voice calls.
4.Full-Lifecycle Data Archiving & Query: Comprehensively records entire equipment lifecycle data, supporting flexible querying via customizable curves or forms and one-click export to local storage.
5.Equipment Performance Digital Profile: Generates a digital profile of equipment through in-depth statistics and comparative analysis of energy consumption and failure history, providing a basis for precise evaluation and optimization.

[Core Model]: "End-to-End" complete customization from requirement alignment to final delivery.
[Process Span]: Deep customization covering the complete chain from preprocessing to final packaging.
[Capacity Scale]: Seamlessly supports Pilot, Semi-Industrial, and Full-Scale (up to 10,000 tons/year) projects.
[Industry Focus]: Professional custom solutions for meat, dairy, and fruit & vegetable processing.
[Custom Depth]: Open to customization on machine size, contact materials, core functions, and full-line automation.
[Project Scope]: Available for both single machine customization and complete turnkey line projects.

After Sales Service

Global After-Sales, Instant Support!

1,1-hour feedback → 3-hour solution → 72-hour global engineer dispatch!
2,10+ spare parts warehouses worldwide with open supply chain for fast parts supply.
3,Free exclusive training + lifelong fault guidance to empower your independent operation.
4,Lifelong maintenance promise: On-site installation + multilingual training + 2-year warranty + lifelong technical support!

Company Profile

Shandong Shengtu BuFan Intelligent Technology Co., Ltd. is an innovative enterprise deeply integrating high-end equipment manufacturing with cutting-edge digital technology. The company not only independently develops and manufactures core food processing machinery such as high-efficiency sterilization autoclaves and intelligent packaging machines, but also builds an integrated "hardware-software" technological foundation centered on domestically developed, independently controlled industrial control systems, the Shengtou Intelligent Machinery Industrial Internet Platform (STUnit), and smart hardware (industrial control cabinets, gateways). Leveraging this strength, the company delivers end-to-end digital solutions ranging from single-machine intelligent upgrades and full-line integration to smart factory planning.

Its exceptional capabilities have garnered widespread recognition from both government and market sectors. The company has been honored with prestigious designations including "Shandong Province Specialized, Refined, Distinctive, and Innovative SME," "Gazelle Enterprise," and "Industrial Internet Platform." It has also obtained multiple authoritative certifications such as ISO9001, ISO27001, and DCMM Level 2, while holding over 100 software copyrights and invention patents. These achievements solidify its leading position in the field of intelligent food manufacturing.

Certifications

Cooperation Case

FAQ

Q1: Where is your factory located ?

Shandong Shengtu Bu Fan Intelligent Technology Co., Ltd., located in the Peninsula Core Valley Industrial Park, Zhucheng City, Weifang City, Shandong Province, is a high-tech enterprise specializing in the research, development, design, production, and intelligent manufacturing solutions for food processing machinery.

Q2: How can you guarantee your product quality?

From raw material purchase to production,our company has strict restriction.And we will provide 1 year warranty time for all the products .ISO 9001 and CE certification can be provided

Q3: How long is one order production time?

After you place a order,the production handling time is about 15-35 days. It will subject to our factory production schedule.

Q4: Can you accept special order?

Yes, we have our own R&D center , and our engineer can provide machine drawing according to your requirement.Special order for your own factory.