PLC Controlled Temperature Controlled Lyophilizer for Fruits Apple, Blueberry, Raspberry, Cranberry Freeze-Dried Fruit Powder / Chunks
Product Details
| Customization: | Available |
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| After-sales Service: | One-Year Free Maintenance and Lifetime Support |
| Warranty: | 1 Year |
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Basic Info.
- Model NO.
- LV04-10
- Type
- Freeze Dried Production Line
- Voltage
- 380V
- Power
- 4kw/7kw/10kw..
- Customized
- Customized
- Product Name
- Freeze Dried Fruit Production Line
- Color
- OEM
- Usage
- Industrial/Commercial/Household
- Transport and Logistics
- Container Shipment
- Application
- Food Processing
- Place of Origin
- Shandong, China
- Delivery Time
- 50-60days
- Control System
- PLC
- Surface Treatment
- Stainless Steels
- Software
- Shengtu Cloud Device Management Platform
- Feature
- Anti-Corrosion
- Material
- Stainless Steels
- Install
- Engineer Guidance
- MOQ
- 1 Set
- Yield
- Customized
- Transport Package
- Standard Export Wooden Case
- Specification
- Customized on request
- Trademark
- Shengtu
- Origin
- China
- HS Code
- 84186120
- Production Capacity
- 70sets/Year
Packaging & Delivery
- Package Size
- 300.00cm * 200.00cm * 200.00cm
- Package Gross Weight
- 1000.000kg
Product Description
Industrial Freeze Dried Fruit Production Line Freeze Dryer
This freeze-dried fruit production line is an automated production line designed specifically for deep processing of fruits and vegetables. It covers the entire process from fresh fruit and vegetable pretreatment to low-temperature freeze-drying to finished product packaging. Its core technology utilizes vacuum freeze-drying (at -40°C to -60°C) to preserve over 95% of the fruit's vitamins, dietary fiber, and natural color while reducing moisture to below 3%, enabling room-temperature storage for 12-24 months (without preservatives). The line's production capacity is customizable (50kg/h to 500kg/h) and meets food hygiene standards. It meets the scaled production needs of small and medium-sized fruit and vegetable cooperatives, large food processing plants, and cross-border snack brands, helping customers transform fresh fruit into high-value-added products such as freeze-dried snacks, baking ingredients, and infant food supplements.
Product Description
1. Core Function
Cost Reduction and Efficiency Improvement: An 85% automation rate reduces labor costs (a 50kg/h production line only requires 3-5 people to operate) while also lowering storage and transportation costs for fresh fruits and vegetables (freeze-dried products are 60% smaller and 90% lighter).
Added-Value Revenue Generation: Transforms low-value-added fresh fruits and vegetables into high-profit products (freeze-dried fruit typically boasts a 40%-60% gross profit margin), catering to the overseas mid-to-high-end health food market.
Export Compliance: All equipment is constructed of 304 stainless steel and meets food certification requirements, enabling customers to successfully enter markets such as Europe, the United States, Japan, and South Korea.
Flexible Production: The same production line can quickly switch between fruit and vegetable varieties (e.g., freeze-dried strawberries in the morning, switching to freeze-dried mangoes in the afternoon), meeting the needs of both small batches of multiple varieties and large-scale production of a single variety.
2. Core Functions
Nutrient Retention: Low-temperature freeze-drying technology prevents high temperatures from destroying heat-sensitive nutrients like vitamin C and anthocyanins. The finished product retains over 60% more nutrients than hot air drying.
Taste Restoration: After freeze-drying, the fruit maintains a loose, porous structure, allowing for excellent rehydration (soaking for 30 seconds restores the fresh taste), or can be eaten directly, leaving it crispy and free of a hard core.
Intelligent Control: Equipped with a 7-inch touchscreen and PLC system, it allows for over 100 preset freeze-drying parameters for fruits and vegetables (e.g., mango freeze-drying temperature -50°C, time 8 hours; strawberry freeze-drying temperature -45°C, time 6 hours), making it easy for even beginners to quickly learn.
Energy Saving and Environmental Protection: The freeze dryer utilizes a closed-loop system with an 80% heat recovery rate, saving approximately $20,000 in electricity costs annually compared to traditional equipment. Treated wastewater can be recycled for cleaning (meets international wastewater discharge standards).
Features
Manual picking table
High-pressure spray cleaning machine
Through manual assisted screening, rotten, deformed, and immature fruits and vegetables are automatically removed with a sorting accuracy of 98%, preventing inferior raw materials from affecting the quality of finished products.
360° high-pressure water flow + ozone disinfection double cleaning removes pesticide residues, sediment and microorganisms on the surface of fruits and vegetables. The residual amount after cleaning meets food standards
Multifunctional slicer/dicer
Vacuum freeze dryer
Customizable cutting shapes (slices, cubes, strips, adjustable thickness 2mm~15mm) based on product requirements, suitable for soft fruits such as mangoes and pineapples, as well as hard fruits such as apples and pears;
Under low-temperature vacuum conditions, the water in fruits and vegetables is sublimated directly from "solid ice" to "gas", without destroying the cell structure and preserving the original taste and nutrition of the fruit;
Vibrating screening machine
Packaging machine
Automatically screen out debris and unqualified particles after freeze-drying to ensure the uniformity of the finished product (e.g. particle size deviation of freeze-dried strawberry cubes ≤ 1mm)
Vacuum packaging (or nitrogen-filled packaging to extend oxidation protection) prevents freeze-dried fruits from absorbing moisture and oxidizing. Packaging specifications support 10g small bags (retail) to 5kg large bags (industrial raw materials)
1.Integrated Remote PLC O&M: Integrates program download, upload, and monitoring functions into a unified platform, providing a convenient remote solution that significantly reduces the need for onsite dispatches.
2.Mobile-Friendly Monitoring: Well-designed web and APP interfaces allow you to easily check real-time equipment status and adjust critical parameters even while on the go.
3.Customizable Alert Subscription: Users can subscribe to critical fault information and freely choose to receive it via WeChat, SMS, or phone calls, ensuring important messages are never missed.
4.Visual Historical Data Engine: A powerful data query engine that transforms historical data into clear, intuitive time-series curves and data reports, supporting offline saving.
5.Smart Maintenance Insights: Leverages big data analysis to automatically generate equipment energy efficiency and reliability reports, helping you shift from preventive to predictive maintenance.
2.Mobile-Friendly Monitoring: Well-designed web and APP interfaces allow you to easily check real-time equipment status and adjust critical parameters even while on the go.
3.Customizable Alert Subscription: Users can subscribe to critical fault information and freely choose to receive it via WeChat, SMS, or phone calls, ensuring important messages are never missed.
4.Visual Historical Data Engine: A powerful data query engine that transforms historical data into clear, intuitive time-series curves and data reports, supporting offline saving.
5.Smart Maintenance Insights: Leverages big data analysis to automatically generate equipment energy efficiency and reliability reports, helping you shift from preventive to predictive maintenance.
[Precision Fit]: Based on in-depth needs analysis, our end-to-end customization eliminates waste from equipment-process mismatch.
[Streamlined Production]: Customization covers the entire flow from raw material to packaging, ensuring high synergy and no bottlenecks.
[Unlimited Scalability]: From small-scale trials to large-scale (10K-ton) production, our solutions grow with your business.
[Tailored Upgrades]: On-demand size adjustment, food-grade material upgrades, function module addition, and smart line design.
[Freedom of Choice]: We offer flexible cooperation, for either key single machines or complete production lines.
[Streamlined Production]: Customization covers the entire flow from raw material to packaging, ensuring high synergy and no bottlenecks.
[Unlimited Scalability]: From small-scale trials to large-scale (10K-ton) production, our solutions grow with your business.
[Tailored Upgrades]: On-demand size adjustment, food-grade material upgrades, function module addition, and smart line design.
[Freedom of Choice]: We offer flexible cooperation, for either key single machines or complete production lines.
After Sales Service
Global After-Sales, Instant Support!
1,1-hour feedback → 3-hour solution → 72-hour global engineer dispatch!
2,10+ spare parts warehouses worldwide with open supply chain for fast parts supply.
3,Free exclusive training + lifelong fault guidance to empower your independent operation.
4,Lifelong maintenance promise: On-site installation + multilingual training + 2-year warranty + lifelong technical support!
2,10+ spare parts warehouses worldwide with open supply chain for fast parts supply.
3,Free exclusive training + lifelong fault guidance to empower your independent operation.
4,Lifelong maintenance promise: On-site installation + multilingual training + 2-year warranty + lifelong technical support!
Company Profile
Shengtu's core competitiveness lies in its "deeply vertical" R&D model and "full-scenario coverage" solution capabilities. Technologically, the company employs mechanical motion simulation to optimize equipment design and develops proprietary intelligent hardware, embedding smart capabilities into equipment during manufacturing. This significantly reduces the cost and complexity of subsequent customer upgrades.
On the solutions front, the company's capabilities span the entire value chain: 1. Individual Equipment Level: Smart retrofits for existing machinery, enabling remote monitoring and OTA upgrades. 2. Production Line Level: Intelligent integration and coordinated scheduling of entire lines, including packaging and sterilization. 3. At the factory level: Leveraging IoT platforms for digital twins and big data analytics to drive intelligent decision-making and business process optimization. Furthermore, the company actively integrates AI technologies like industrial vision (e.g., YOLO automatic counting) and edge computing algorithms, continuously expanding the boundaries of intelligent applications to deliver tangible value for customers.
Certifications
Cooperation Case
FAQ
Q1: Where is your factory located ? |
Shandong Shengtu Bu Fan Intelligent Technology Co., Ltd., located in the Peninsula Core Valley Industrial Park, Zhucheng City, Weifang City, Shandong Province, is a high-tech enterprise specializing in the research, development, design, production, and intelligent manufacturing solutions for food processing machinery. |
Q2: How can you guarantee your product quality? |
From raw material purchase to production,our company has strict restriction.And we will provide 1 year warranty time for all the products .ISO 9001 and CE certification can be provided |
Q3: How long is one order production time? |
After you place a order,the production handling time is about 15-35 days. It will subject to our factory production schedule. |
Q4: Can you accept special order? |
Yes, we have our own R&D center , and our engineer can provide machine drawing according to your requirement.Special order for your own factory. |
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