High Pressure Double Basket Autoclave for Meat Products with SGS Approval and PLC Control

• Customization: Available
• After-sales Service: One-Year Free Maintenance and Lifetime Support
• Warranty: 1 Year
• Model NO.: IQ01-65
• Customized: Customized
• Certification: CE
• Scale: Large
• Automation: Automatic
• Principle: Static
• Structure: Plate
• Operation: Continuous
• Energy: Heat Sterilization
• Property: Physical Sterilization
• Type: High Temperature Sterilization
• Product Name: Automatic Double-Layer Water Bath Type Sterilizer
• Color: OEM
• Usage: Commercial/Industrial/Household
• Transport and Logistics: Container Shipment
• Applicable Products: Flexible Packaging (Large Packaging) Plastic Bottl
• Place of Origin: Shandong, China
• Delivery Time: 30-45days
• Control System: PLC
• Surface Treatment: Stainless Steels
• Software: Shengtu Cloud Device Management Platform
• Feature: Anti-Corrosion
• Install: Engineer Guidance
• Material: SUS304
• MOQ: 1 Set
• Sterilization Temperature: 145ºC(Adjustable)
• Transport Package: Standard Export Wooden Case
• Specification: 3400× 1200× 2730mm
• Trademark: Shengtu
• Origin: China
• Production Capacity: 70sets/Year
• Package Size: 300.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 1000.000kg

Product Description

Automatic Double-Layer Water Bath Type Sterilizer for Soft Packaging (Large Packaging) Plastic Bottles, Bowls, and Cups

Product Description

The sterilization autoclave, also known as a sterilization pot or sterilizer, consists of a pot body, pot lid, opening mechanism, locking wedges, safety interlock device track, sterilization baskets, steam nozzles, and several ports. The pot lid employs an inflatable silicone rubber high-temperature resistant seal ring for reliable sealing and extended service life. Processing capacity ranges from 100 to 3000 kg per hour.

Applicable Products:
1. Fully Automatic Spray Sterilization Retort
Suitable for various heat-resistant packaging materials, such as PE bottles, tinplate cans, pressurized packaging, glass jars, flexible packaging, and foil pouches.

2. Fully Automatic Double-Layer Water Bath Sterilization Retort
Suitable for flexible packaging (large-format packaging), such as plastic bottles/cups/bowls, excluding pressurized packaging and other heat-resistant containers.

3. Rotary Sterilizer
Suitable for high-viscosity products containing particles, such as plastic cup breakfast porridge, tinplate canned eight-treasure porridge, and tinplate canned condensed milk.

4. Fully Automatic Dual (or Multi) Pot Parallel Sterilizer
Suitable for large-scale automated factory production using various heat-resistant packaging materials, such as: jam, eight-treasure porridge, fruit milk, dairy-based beverages (corn milk, walnut milk, peanut milk, and other products with sediment).

Specification

Model	Dimensions(mm)	Inner Diameter(mm)	Barrel Length(mm)	Capacity(m³)	Maximum Working Pressure(Mpa)	Maximum Operating Temperature(℃)	Pot Weight(kg)	Operating Weight(kg)	Power(kw)
IQ01-01	2300x1200x2730	1000	1000	1.05	0.35	145	1120	1420	6
IQ01-02	3400x1200x2730	1000	1800	1.80	0.35	145	1920	2520	9
IQ01-03	4500x1300x3140	1200	2700	3.74	0.35	145	2920	2920	15.5
IQ01-04	5620x1300x3340	1200	3600	4.80	0.35	145	3120	3120	17.5
IQ01-05	5820x1800x3645	1200	4000	8.05	0.35	145	4500	4500	19

Features

1. Multiple Sterilization Methods: Choose from various sterilization methods to meet different product requirements. Water sprays from multiple angles, while steam, air, and water mix and circulate to achieve optimal temperature distribution.

2. Visual Monitoring: Equipped with four movable temperature probes inside the chamber, enabling real-time monitoring of the F-value at the food's center and heat distribution within the chamber. This allows continuous tracking of heat penetration (the time it takes for temperature to reach the geometric center from the food's surface).

3. Controllable Pressure: Precise pressure regulation continuously adjusts throughout production to accommodate changes in primary packaging, minimizing product deformation—ideal for gas-filled packaging.
 
4. Energy Efficiency: Reduced steam consumption through direct thermal mixing of steam and atomized sterilization water within the chamber, accelerating heating and cooling cycles."

1.Zero-Touch Operation Solution: Creates a comprehensive remote maintenance system enabling "zero on-site intervention" for PLC program management, significantly reducing labor costs and travel expenses.
2.Decision-Grade Live Dashboard: Provides decision-support dashboards for management with clear key indicators, supporting mobile remote command and dispatch to enhance management efficiency.
3.Business Continuity Assurance: Establishes a tiered alert mechanism ensuring second-level response to critical failures, minimizing unplanned downtime to guarantee continuous and stable production.
4.Value-Chain Data Analytics: Deeply mines the value of historical equipment data, identifying efficiency improvement points through multi-dimensional analysis to transform data assets into business insights.
5.Full Lifecycle Value-Add: Optimizes maintenance cycles based on equipment operational data, extends equipment service life, improves asset return rate, and maximizes investment value.

Value: Future-Proof Your Production. Our complete customization builds a production system that adapts to market changes, not just a static set of machines.
Integration: Ensures End-to-End Reliability. We optimize synergy from raw material intake to packaging, reducing breakdown risks and quality issues.
De-Risking: Start Small, Scale Smart. Build a pilot line first to de-risk your process and market, then scale seamlessly to 10,000-ton capacity.
Modernity: Keep Your Line State-of-the-Art. Our open Size, Material, Function, and Line Architecture customization allows you to integrate new technologies anytime.
Flexibility: Your Strategy Dictates Our Scope. From a custom single machine to a turnkey line, we provide options that protect your long-term growth.

After Sales Service

Total Support for Continuous Production

Experience uninterrupted operations with our structured support system: initial response within 1 hour, concrete solutions in 3 hours, and global engineer dispatch in 72 hours. With strategic spare parts locations in over 10 countries, we provide direct supply chain integration for immediate parts fulfillment. Our commitment includes complimentary personalized training and lifelong technical consultation. The complete service lifecycle covers professional installation, multilingual operational guidance, full 2-year warranty protection, and indefinite maintenance services to ensure long-term equipment performance.

Company Profile

Our mission is to "create exceptional equipment through intelligent manufacturing and empower industrial upgrading." We consistently focus on delivering core value to our customers. Through independent R&D and lean manufacturing, we provide stable and reliable high-end food processing machinery, solidifying the physical foundation of our customers' production. With innovative intelligent solutions, we help customers achieve equipment interconnectivity, data-driven operations, and process optimization, unlocking potential for enhanced efficiency and quality. Whether it's single-machine retrofitting, full-line upgrades, or digital factory construction, we are committed to delivering products and services that are easy to integrate, maintain, and upgrade. Shengtu Bu Fan aspires to be the preferred partner on food enterprises' journey toward intelligent transformation, jointly shaping a new production paradigm that is more efficient, flexible, and competitive.

Certifications

Cooperation Case

FAQ

Q1: How is after-sales service guaranteed?
Our three-tier protection system ensures your rights:

Tier 1: 24/7 remote support via code scanning for instant engineer contact
Tier 2: Localized repairs through 86 global service outlets (addresses on official website)
Tier 3: Free backup machine deployment activated after 3 days of production stoppage

Q2: Is equipment trial available?
We offer three trial options:

Option A: 7-day sample machine trial by paying shipping fee (no deposit)
Option B: Free trial production at our factory using your materials
Option C: Real-time workshop tours via live video connection with existing clients

Q3: How are equipment failures handled?
Our dual-layer safeguard mechanism includes:

Primary Response: Video-connected engineer diagnosis within 2 hours
Advanced Protection: Immediate backup machine shipment via DHL after 24-hour stoppage
Note: 27 successful backup deployments in 2024 ensured zero client production loss

Q4: What compensation applies for service delays?
Our graduated compensation standards:

Simple issues unresolved within 2 hours: $50/hour compensation
Technician absence beyond 24 hours: Monthly maintenance fee waiver
Production not restored within 72 hours: Daily output value compensation