Industrial Automatic Fruit Vegetable Crisp Chips Production Line with Washing Cutting Blanching Freeze Drying Frying and Packaging Machine Snack Food Processing

• Customization: Available
• After-sales Service: One-Year Free Maintenance and Lifetime Support
• Warranty: 1 Year
• Model NO.: LS01-11
• Certification: CE, ISO9001
• Power Source: Electric
• Process: Mild Processing
• Automatic Grade: Automatic
• Application: Ice Cream, Candy, Chocolate, Popcorn, Chips, Biscuit, Donut
• Customized: Customized
• Product Name: Fruit Vegetable Crisp Chips Production Line Snack
• Yield: 5-20t/Days
• Color: OEM
• MOQ: 1 Set
• Usage: Industrial/Commercial
• Transport and Logistics: Container Shipment
• Applications: Fruit and Vegetable Chips
• Place of Origin: Shandong, China
• Delivery Time: 50-60days
• Control System: PLC
• Surface Treatment: Stainless Steels
• Software: Shengtu Cloud Device Management Platform
• Feature: Intelligent, Anti-Corrosion
• Install: Engineer Guidance
• Scope of Application: Snack Food Factory Central Kitchen Agricultural Pr
• Transport Package: Standard Export Wooden Case
• Specification: Customized on request
• Trademark: Shengtu
• Origin: China
• Production Capacity: 70sets/Year
• Package Size: 400.00cm * 300.00cm * 300.00cm
• Package Gross Weight: 1000.000kg

Product Description

Product Description

Industrial Automatic Fruit Vegetable Crisp Chips production line with washing cutting Blanching Freeze Drying Frying and Packaging Machine Snack Food Processing

This production line is designed specifically for casual, ready-to-eat foods (such as soy products, vegetarian meats, marinated snacks, and fruit and vegetable chips). It integrates raw material pretreatment, processing and shaping, seasoning and packaging, sterilization, and finished product packaging, encompassing a fully automated production process from raw materials to finished product. The equipment's modular design supports on-demand combination and capacity expansion, flexibly adapting to the processing needs of different food categories. This helps companies quickly respond to market changes and improve production efficiency and product competitiveness.

Advantages:

1. Improve production efficiency and overcome capacity bottlenecks: Fully automated processes eliminate the need for frequent manual material transfers. A single line enables continuous "raw material in → finished product out" production, increasing production capacity by over 50% compared to traditional production lines, with a single line output of 5000kg-20000kg per day (specific production capacity can be customized based on equipment model, adapting to the needs of small and medium-sized workshops to large factories).

2. Ensure product standardization and maintain a stable quality reputation: Core equipment (such as the pulper and retort) is equipped with precise temperature and time control systems, and the dicer supports adjustable sizes from 0.5 to 50mm, ensuring consistent taste, shape, and flavor across batches, eliminating quality fluctuations caused by manual operation.

3. Comply with global food safety regulations and reduce compliance risks: All food-contact components are made of 304 stainless steel. Bubble washers, retorts, and other equipment thoroughly remove impurities and kill microorganisms, meeting the hygienic requirements for export food.

4. Reduce overall costs and optimize operational efficiency: Automated equipment replaces 60% of the production process. The above manual positions reduce labor costs and management costs; the energy consumption of equipment is optimized (such as waste heat recovery of pulp cookers) to reduce production energy consumption; the shaping and packaging links reduce material loss and improve raw material utilization.

Advantage

The following process can be to meet your requirements; it can be to include fully automated packing, automatic online weighing, visual inspection, and more.↓↓↓

1.Bubble Washer

2.Dicing and slicing machine

3.Blanching Machine

Automatic temperature control (adjustable between 20-40°C), programmable timing settings, combined with high-pressure spray cleaning to remove impurities and dust from raw materials, preventing contamination.

The cutting specifications are adjusted by CNC, and the machine can cut into shapes such as cubes, long strips, and thin slices. The cuts are smooth and free of debris, meeting the shape requirements of "small packaging and easy to eat" for snack foods.

This machine is designed for blanching and color retention of materials, featuring fully automated conveying with high automation levels. Blanching temperature is adjustable with automatic temperature control, and blanching time is regulated by variable frequency speed control.

4.Tumble Dryer

5.Freeze Dryer

6.Packaging Machine

Low-temperature airflow (adjustable from ambient to 40°C) rapidly cools finished products to room temperature while simultaneously blowing away residual surface oils. This enhances crispness and prevents softening or spoilage caused by excessive heat after packaging.

In a vacuum environment (vacuum level ≤10 Pa), the heating plate gradually raises the temperature (controlled between 30-50°C) to cause water within frozen vegetables to directly sublimate from a solid to a gas state, achieving dehydration (final moisture content ≤3%). Simultaneously, a water collector is equipped to rapidly capture the sublimated moisture.

Supports multiple packaging formats including three-side sealing, four-side sealing, and pillow packaging. Features automatic metering (adjustable from 10-200g), sealing, and coding. Packaging speed reaches 30-120 packs per minute. Simultaneously blocks air and moisture to extend product shelf life.

Specification

Solution	Power	Heating Method	Water consumption	Number of Operators
A  Fully Automatic Solution	270KW/380V	Electric Heating	30m³/h	12
B  Semi-automatic solution	155KW/380V	Electric Heating	26m³/h	20
C  Multi-worker Solution	70kw/380V	Electric Heating	18m³/h	28

1.Borderless PLC Access: Leveraging globally distributed edge nodes to enable secure cross-timezone PLC connectivity and instant debugging, providing a unified management portal for international production networks.

2.Multi-dimensional Data Cockpit: Featuring real-time dashboards with multi-language/currency support, enabling global teams to monitor equipment efficiency, status, and output according to access privileges while enabling collaborative parameter optimization.

3.Localized Intelligent Alerting: Automatically adapts notification channels based on device location and regional preferences , ensuring boundary-free delivery of critical alerts.

4.Global Data Traceability: Maintains compliance-aware historical databases supporting drill-down analysis across regions, plants, and production lines, with one-click generation of multi-timezone operational comparison reports.

5.Intelligent Energy & Asset Strategy: Develops regional-specific energy benchmarks and failure prediction models using global operational data, automatically identifying best practices to inform worldwide asset deployment and low-carbon strategies.

Company Profile

Shandong Shengtu BuFan Intelligent Technology Co., Ltd. positions continuous innovation as the core engine of its corporate development, driving transformation in the food industry through cutting-edge technologies. We have not only established an integrated R&D system encompassing mechanical design, smart hardware, and industrial internet platforms, but also created a rapid conversion pathway from concept validation to industrial application. By deeply integrating cutting-edge technologies such as motion simulation, edge computing, and machine vision with food processing techniques, we continually push the performance boundaries of intelligent equipment, redefining production efficiency and quality standards.

Our leadership is demonstrated through providing the industry with a comprehensive and replicable intelligent upgrade paradigm. From intelligent breakthroughs in core standalone machines to coordinated optimization of entire production lines, and further to unlocking the value of plant-wide data, every Shengtu solution undergoes rigorous validation to ensure sustained, quantifiable value for customers—higher overall equipment effectiveness, optimized operational costs, and enhanced quality stability. Through solid technological accumulation and successful project implementation, we are setting new benchmarks for intelligent food manufacturing, guiding the entire industry chain toward a smarter future characterized by greater efficiency, transparency, and flexibility.

After Sales Service

Dedicated Support for Maximum Uptime

Our service commitment begins with a swift initial response within 1 hour, followed by detailed solution proposals in 3 hours and the deployment of our global engineer network within 72 hours. Through our strategically located spare parts facilities in over 10 countries, we provide direct supply chain access to minimize operational downtime. Each customer receives complimentary personalized operational training and lifelong technical consultation privileges. Our complete support package encompasses professional installation services, comprehensive multilingual operational guidance, full 2-year warranty protection, and indefinite maintenance support to ensure your long-term production success.

Cooperation Case

Certifications

FAQ

Q1: What support does the after-sales service include?
Our system comprises three core components:
24/7 Remote Tech Support: Instant video communication with engineers via code scanning.
Worldwide Local Service: 86 official service outlets available for contact.
Production Stoppage Guarantee: Free backup machine support activated after 3 days of downtime.

Q2: What trial methods are available?
Multiple zero-cost pathways are at your disposal:

Sample Machine Shipping: Only shipping cost is required for a week-long trial, with no deposit.
Factory Trial Production: We offer complimentary trial processing of your materials.
Live Workshop Tour: Real-time video connection to any customer's production facility.

Q3: How is production delay due to breakdown addressed?
Two key measures safeguard your production continuity:

Rapid Response: Engineer intervention via video within 2 hours of scanning the code.
Hardware Assurance: Free spare machine dispatched via DHL if downtime surpasses 24 hours.
As of 2024, 27 successful spare machine deployments have ensured continuous client operation.

Q4: What compensation is offered for delayed service?
Explicit compensation standards for delayed response:

Exceeding 2 hours for simple issues: $50 per hour compensation.
Exceeding 24 hours for technician arrival: Monthly maintenance fee waived.
Exceeding 72 hours for production recovery: Compensation for lost daily production value.